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IAC Assessment: NC0402
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IAC Assessment: NC0402
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IAC Center North Carolina State
Assessment Year 2010
Principal Product Food Flavorings
NAICS 311930 - Flavoring Syrup and Concentrate Manufacturing
SIC 2087 - Flavoring Extracts And Syrups, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 33,000
Annual Production 6,800,000 Pounds
Production Hrs. Annual 4,800
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $43,498 1,200,560 kWh $0.04
Electricity Demand $18,363 2,650 kW-months/year $6.93
Electricity Fees $2,714 - $ -
Natural Gas $45,097 3,614 MMBtu $12.48
TOTAL ENERGY COSTS $109,672
RECOMMENDED SAVINGS* $20,596 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,556
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,787
Cost:
-
- - - - $10,287 842 $(-500) - - - -
-
kWh
-
-
kW-months/year
$10,287
842
MMBtu
$(-500)
-
$
-
-
$
02: 2.2222 CONVERT LIQUID HEATERS FROM UNDERFIRING TO IMMERSION OR SUBMERSION HEATING Savings:
$3,632
Cost:
$14,000
- - - - $3,632 291 - - - - -
-
kWh
-
-
kW-months/year
$3,632
291
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$497
Cost:
$100
$528 16,114 $329 40 - - $(-300) - $(-60) - $528
16,114
kWh
$329
40
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-60)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,982
Cost:
-
$2,164 66,067 $1,347 166 - - $(-723) - $194 - $2,164
66,067
kWh
$1,347
166
kW-months/year
-
-
MMBtu
$(-723)
-
$
$194
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$445
Cost:
$1,454
$274 8,364 $171 21 - - - - - - $274
8,364
kWh
$171
21
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$3,253
Cost:
-
$183 5,433 $112 14 $2,958 237 - - - - $183
5,433
kWh
$112
14
kW-months/year
$2,958
237
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,596
Cost:
$15,554
$3,149 95,978 $1,959 241 $16,877 1,370 $(-1,523) - $134 - $3,149
95,978
kWh
$1,959
241
kW-months/year
$16,877
1,370
MMBtu
$(-1,523)
-
$
$134
-
$
TOTAL IMPLEMENTED Savings:
$7,556
Cost:
$15,554
$2,966 90,545 $1,847 227 $3,632 291 $(-1,023) - $134 - $2,966
90,545
kWh
$1,847
227
kW-months/year
$3,632
291
MMBtu
$(-1,023)
-
$
$134
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost