Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2010 |
| Principal Product | Polymers and resins |
| NAICS | 325211 - Plastics Material and Resin Manufacturing |
| SIC | 2821 - Plastics Materials And Resins |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 96 |
| Plant Area (Sq.Ft.) | 220,000 |
| Annual Production | 106,000,000 Pounds |
| Production Hrs. Annual | 7,080 |
| Location (State) | SC |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $298,364 | 8,932,572 | kWh | $0.03 |
| Electricity Demand | $166,310 | 17,235 | kW-months/year | $9.65 |
| Electricity Fees | $2,071 | - | $ | - |
| Natural Gas | $412,630 | 70,242 | MMBtu | $5.87 |
| TOTAL ENERGY COSTS | $1,110,232 | |||
| RECOMMENDED SAVINGS* | $472,761 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $329,234 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION |
Savings: $77,083 Cost: $85,000 |
$(-18,474) | (-535,055) | $(-9,203) | (-937) | - | - | - | - | $(-2,400) | - | $107,160 | - | - | - |
$(-18,474) (-535,055) kWh |
$(-9,203) (-937) kW-months/year |
- - MMBtu |
- - $ |
$(-2,400) - $ |
$107,160 - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.4113 TREAT AND REUSE RINSE WATERS |
Savings: $51,487 Cost: $8,875 |
$(-264) | (-7,923) | $(-132) | (-13) | - | - | - | - | - | - | - | - | $51,883 | - |
$(-264) (-7,923) kWh |
$(-132) (-13) kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
$51,883 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $11,177 Cost: $50 |
$7,871 | 235,663 | $3,306 | 337 | - | - | - | - | - | - | - | - | - | - |
$7,871 235,663 kWh |
$3,306 337 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY |
Savings: $16,743 Cost: $50,000 |
$16,743 | 501,300 | - | - | - | - | - | - | - | - | - | - | - | - |
$16,743 501,300 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,835 Cost: $100 |
$1,953 | 58,466 | $722 | 74 | - | - | $(-600) | - | - | - | $(-240) | - | - | - |
$1,953 58,466 kWh |
$722 74 kW-months/year |
- - MMBtu |
$(-600) - $ |
- - $ |
$(-240) - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $10,210 Cost: $15,045 |
$(-206) | (-6,162) | $(-102) | (-10) | $10,518 | 1,792 | - | - | - | - | - | - | - | - |
$(-206) (-6,162) kWh |
$(-102) (-10) kW-months/year |
$10,518 1,792 MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER |
Savings: $4,747 Cost: $8,000 |
- | - | - | - | $4,747 | 809 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$4,747 809 MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS |
Savings: $508 Cost: $920 |
$508 | 15,200 | - | - | - | - | - | - | - | - | - | - | - | - |
$508 15,200 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,958 Cost: $3,256 |
$1,958 | 58,629 | - | - | - | - | - | - | - | - | - | - | - | - |
$1,958 58,629 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $276,388 Cost: $214,700 |
- | - | - | - | $(-812) | (-138) | $277,200 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$(-812) (-138) MMBtu |
$277,200 - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $20,625 Cost: $50,000 |
- | - | - | - | - | - | $20,625 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$20,625 - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $472,761 Cost: $435,946 |
$10,089 | 320,118 | $(-5,409) | (-549) | $14,453 | 2,463 | $297,225 | - | $(-2,400) | - | $106,920 | - | $51,883 | - | $10,089 320,118 kWh |
$(-5,409) (-549) kW-months/year |
$14,453 2,463 MMBtu |
$297,225 - $ |
$(-2,400) - $ |
$106,920 - $ |
$51,883 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $329,234 Cost: $319,026 |
$29,033 | 869,258 | $4,028 | 411 | $(-812) | (-138) | $297,225 | - | - | - | $(-240) | - | - | - | $29,033 869,258 kWh |
$4,028 411 kW-months/year |
$(-812) (-138) MMBtu |
$297,225 - $ |
- - $ |
$(-240) - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||