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IAC Assessment: NC0407
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IAC Assessment: NC0407
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IAC Center North Carolina State
Assessment Year 2010
Principal Product Belting material
NAICS 313320 - Fabric Coating Mills
SIC 2295 - Coated Fabrics, Not Rubberized
Sales $50,000,000-$100,000,000
# of Employees 215
Plant Area (Sq.Ft.) 65,000
Annual Production 6,000 Thousand Feet
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $264,299 4,860,000 kWh $0.05
Electricity Demand $35,544 11,864 kW-months/year $3.00
Natural Gas $365,185 44,054 MMBtu $8.29
TOTAL ENERGY COSTS $665,028
RECOMMENDED SAVINGS* $65,574 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,657
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$13,128
Cost:
$60,000
$12,845 236,208 $283 91 - - - - $12,845
236,208
kWh
$283
91
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2693 USE WASTE HEAT STEAM FOR ABSORPTION REFRIGERATION Savings:
$35,567
Cost:
$200,000
$32,889 604,800 $2,678 864 - - - - $32,889
604,800
kWh
$2,678
864
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,606
Cost:
$1,000
- - - - $3,606 435 - - -
-
kWh
-
-
kW-months/year
$3,606
435
MMBtu
-
-
$
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$10,147
Cost:
$42,000
$9,031 166,064 $143 46 - - $973 - $9,031
166,064
kWh
$143
46
kW-months/year
-
-
MMBtu
$973
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$350
Cost:
$50
$325 5,971 $25 9 - - - - $325
5,971
kWh
$25
9
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,776
Cost:
$6,897
$2,835 52,128 $198 64 - - $(-257) - $2,835
52,128
kWh
$198
64
kW-months/year
-
-
MMBtu
$(-257)
-
$
TOTAL RECOMMENDED Savings:
$65,574
Cost:
$309,947
$57,925 1,065,171 $3,327 1,074 $3,606 435 $716 - $57,925
1,065,171
kWh
$3,327
1,074
kW-months/year
$3,606
435
MMBtu
$716
-
$
TOTAL IMPLEMENTED Savings:
$29,657
Cost:
$109,897
$24,711 454,400 $624 201 $3,606 435 $716 - $24,711
454,400
kWh
$624
201
kW-months/year
$3,606
435
MMBtu
$716
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost