IAC logo
IAC Assessment: NC0408
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0408
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 2010
Principal Product Wood flooring
NAICS 321918 - Other Millwork (including Flooring)
SIC 2426 - Hardwood Dimension & Flooring Mills
Sales $50,000,000-$100,000,000
# of Employees 230
Plant Area (Sq.Ft.) 300,000
Annual Production 33,000 Thousand Feet
Production Hrs. Annual 8,400
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $616,141 10,502,400 kWh $0.06
Electricity Demand $375,636 31,687 kW-months/year $11.85
Natural Gas $196,886 19,157 MMBtu $10.28
TOTAL ENERGY COSTS $1,188,663
RECOMMENDED SAVINGS* $784,712 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $773,579
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,189
Cost:
$1,000
- - - - $4,189 408 - - - - - - -
-
kWh
-
-
kW-months/year
$4,189
408
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,644
Cost:
$1,689
- - - - $5,644 550 - - - - - - -
-
kWh
-
-
kW-months/year
$5,644
550
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$5,428
Cost:
$5,500
- - - - $7,053 687 $(-225) - $(-1,400) - - - -
-
kWh
-
-
kW-months/year
$7,053
687
MMBtu
$(-225)
-
$
$(-1,400)
-
$
-
-
Tgal
04: 2.3414 BURN WASTE TO PRODUCE STEAM TO DRIVE A STEAM TURBINE GENERATOR SET AND USE STEAM EXHAUST FOR HEAT Savings:
$712,007
Cost:
$1,750,000
$436,153 7,434,000 $122,130 10,620 $179,458 17,474 - - - - $(-25,734) - $436,153
7,434,000
kWh
$122,130
10,620
kW-months/year
$179,458
17,474
MMBtu
-
-
$
-
-
$
$(-25,734)
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,000
Cost:
$7,665
$2,626 44,760 $734 64 - - - - $(-360) - - - $2,626
44,760
kWh
$734
64
kW-months/year
-
-
MMBtu
-
-
$
$(-360)
-
$
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$27,873
Cost:
$53,873
$25,480 434,296 $4,687 408 - - $(-3,121) - $827 - - - $25,480
434,296
kWh
$4,687
408
kW-months/year
-
-
MMBtu
$(-3,121)
-
$
$827
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,195
Cost:
$2,876
$1,717 29,268 $478 42 - - - - - - - - $1,717
29,268
kWh
$478
42
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$882
Cost:
$924
$882 15,029 - - - - - - - - - - $882
15,029
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,133
Cost:
$20,000
- - $11,133 977 - - - - - - - - -
-
kWh
$11,133
977
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$11,081
Cost:
$2,538
$10,582 180,370 $499 43 - - - - - - - - $10,582
180,370
kWh
$499
43
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,280
Cost:
$100
$2,120 28,264 - - - - $(-600) - $(-240) - - - $2,120
28,264
kWh
-
-
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$784,712
Cost:
$1,846,165
$479,560 8,165,987 $139,661 12,154 $196,344 19,119 $(-3,946) - $(-1,173) - $(-25,734) - $479,560
8,165,987
kWh
$139,661
12,154
kW-months/year
$196,344
19,119
MMBtu
$(-3,946)
-
$
$(-1,173)
-
$
$(-25,734)
-
Tgal
TOTAL IMPLEMENTED Savings:
$773,579
Cost:
$1,826,165
$479,560 8,165,987 $128,528 11,177 $196,344 19,119 $(-3,946) - $(-1,173) - $(-25,734) - $479,560
8,165,987
kWh
$128,528
11,177
kW-months/year
$196,344
19,119
MMBtu
$(-3,946)
-
$
$(-1,173)
-
$
$(-25,734)
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption