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IAC Assessment: NC0409
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IAC Assessment: NC0409
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IAC Center North Carolina State
Assessment Year 2010
Principal Product Fire hose
NAICS 314999 - All Other Miscellaneous Textile Product Mills
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 150,000
Annual Production 300 Thousand Feet
Production Hrs. Annual 4,500
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $125,013 2,264,900 kWh $0.06
Electricity Demand $63,130 7,600 kW-months/year $8.31
Electricity Fees $2,085 - $ -
LPG $20,730 614 MMBtu $33.76
Fuel Oil #2 $74,519 5,590 MMBtu $13.33
TOTAL ENERGY COSTS $285,477
RECOMMENDED SAVINGS* $6,265 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,265
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,415
Cost:
$50
$1,007 18,315 $408 49 - - - - - - $1,007
18,315
kWh
$408
49
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$613
Cost:
$100
$692 12,587 $281 34 - - $(-300) - $(-60) - $692
12,587
kWh
$281
34
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-60)
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,256
Cost:
$2,538
$894 16,270 $362 43 - - - - - - $894
16,270
kWh
$362
43
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$204
Cost:
$100
- - - - $204 11 - - - - -
-
kWh
-
-
kW-months/year
$204
11
MMBtu
-
-
$
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,539
Cost:
$736
$1,539 28,000 - - - - - - - - $1,539
28,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$969
Cost:
$1,151
$690 12,547 $279 33 - - - - - - $690
12,547
kWh
$279
33
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$269
Cost:
$133
$269 4,896 - - - - - - - - $269
4,896
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$6,265
Cost:
$4,808
$5,091 92,615 $1,330 159 $204 11 $(-300) - $(-60) - $5,091
92,615
kWh
$1,330
159
kW-months/year
$204
11
MMBtu
$(-300)
-
$
$(-60)
-
$
TOTAL IMPLEMENTED Savings:
$6,265
Cost:
$4,808
$5,091 92,615 $1,330 159 $204 11 $(-300) - $(-60) - $5,091
92,615
kWh
$1,330
159
kW-months/year
$204
11
MMBtu
$(-300)
-
$
$(-60)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Fuel Oil #2 Personnel Changes Ancillary Material Cost