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IAC Assessment: NC0410
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IAC Assessment: NC0410
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IAC Center North Carolina State
Assessment Year 2010
Principal Product Lightweight aggregate
NAICS 327992 - Ground or Treated Mineral and Earth Manufacturing
SIC 3295 - Minerals, Ground Or Treated
Sales $5,000,000-$10,000,000
# of Employees 27
Plant Area (Sq.Ft.) 11,933
Annual Production 950,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $94,753 1,366,441 kWh $0.07
Electricity Demand $67,727 20,900 kW-months/year $3.24
Fuel Oil #4 $6,020 602 MMBtu $10.00
Other Energy $800,000 352,000 MMBtu $2.27
TOTAL ENERGY COSTS $968,500
RECOMMENDED SAVINGS* $105,713 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$101,033
Cost:
$272,411
$95,920 1,747,200 $5,113 2,400 - - - - $95,920
1,747,200
kWh
$5,113
2,400
kW-months/year
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,826
Cost:
$100
$2,683 48,878 $143 67 - - - - $2,683
48,878
kWh
$143
67
kW-months/year
-
-
$
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$569
Cost:
$580
$540 9,833 $29 14 - - - - $540
9,833
kWh
$29
14
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,167
Cost:
$3,040
$1,278 23,280 $68 32 $(-255) - $76 - $1,278
23,280
kWh
$68
32
kW-months/year
$(-255)
-
$
$76
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$118
Cost:
$435
$104 1,893 $14 7 - - - - $104
1,893
kWh
$14
7
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$105,713
Cost:
$276,566
$100,525 1,831,084 $5,367 2,520 $(-255) - $76 - $100,525
1,831,084
kWh
$5,367
2,520
kW-months/year
$(-255)
-
$
$76
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost