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IAC Assessment: NC0411
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IAC Assessment: NC0411
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IAC Center North Carolina State
Assessment Year 2010
Principal Product Blow molded plastic parts
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3082 - Unsupported Plastics Profile Shapes
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 123,200
Annual Production 1,800,000 Pieces
Production Hrs. Annual 8,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $559,024 8,409,440 kWh $0.07
Electricity Demand $51,718 32,700 kW-months/year $1.58
Electricity Fees $7,393 - $ -
TOTAL ENERGY COSTS $618,135
RECOMMENDED SAVINGS* $28,007 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,554
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,139
Cost:
$5,000
$6,139 - - - - - - - $6,139
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$15,453
Cost:
$30,000
$13,981 210,236 $1,472 932 - - - - $13,981
210,236
kWh
$1,472
932
kW-months/year
-
-
$
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,708
Cost:
$500
$4,708 67,640 - - - - - - $4,708
67,640
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,307
Cost:
$100
$2,427 36,492 $80 51 $(-800) - $(-400) - $2,427
36,492
kWh
$80
51
kW-months/year
$(-800)
-
$
$(-400)
-
$
05: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$400
Cost:
$100
$400 - - - - - - - $400
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$28,007
Cost:
$35,700
$27,655 314,368 $1,552 983 $(-800) - $(-400) - $27,655
314,368
kWh
$1,552
983
kW-months/year
$(-800)
-
$
$(-400)
-
$
TOTAL IMPLEMENTED Savings:
$12,554
Cost:
$5,700
$13,674 104,132 $80 51 $(-800) - $(-400) - $13,674
104,132
kWh
$80
51
kW-months/year
$(-800)
-
$
$(-400)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost