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IAC Assessment: NC0412
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IAC Assessment: NC0412
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IAC Center North Carolina State
Assessment Year 2010
Principal Product PET beverage bottles
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $100,000,000-$500,000,000
# of Employees 86
Plant Area (Sq.Ft.) 715,000
Annual Production 950,000,000 Pieces
Production Hrs. Annual 8,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,941,987 57,911,000 kWh $0.03
Electricity Demand $2,080,391 148,176 kW-months/year $14.04
Electricity Fees $60,996 - $ -
Natural Gas $146,481 17,677 MMBtu $8.29
TOTAL ENERGY COSTS $4,229,855
RECOMMENDED SAVINGS* $1,289,755 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $192,174
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$140,256
Cost:
$442,314
$88,453 2,459,760 $51,803 3,690 - - - - - - - - $88,453
2,459,760
kWh
$51,803
3,690
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$25,289
Cost:
$50
$15,949 443,520 $9,340 665 - - - - - - - - $15,949
443,520
kWh
$9,340
665
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,233
Cost:
$100
$9,657 268,560 $5,656 403 - - $(-600) - $(-480) - - - $9,657
268,560
kWh
$5,656
403
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-480)
-
$
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,841
Cost:
$4,995
$1,792 49,822 $1,049 75 - - - - - - - - $1,792
49,822
kWh
$1,049
75
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$7,153
Cost:
$15,100
$2,383 66,275 - - $4,770 579 - - - - - - $2,383
66,275
kWh
-
-
kW-months/year
$4,770
579
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,349
Cost:
$13,200
$4,004 111,357 $2,345 167 - - - - - - - - $4,004
111,357
kWh
$2,345
167
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,402
Cost:
$1,200
$1,515 42,120 $887 63 - - - - - - - - $1,515
42,120
kWh
$887
63
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 4.731 ADVERTISE PRODUCT OR SERVICE Savings:
$1,000,000
Cost:
$2,000,000
- - - - - - - - - - $1,000,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,000,000
-
$
09: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$91,232
Cost:
$255,000
$57,536 1,600,000 $33,696 2,400 - - - - - - - - $57,536
1,600,000
kWh
$33,696
2,400
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,289,755
Cost:
$2,731,959
$181,289 5,041,414 $104,776 7,463 $4,770 579 $(-600) - $(-480) - $1,000,000 - $181,289
5,041,414
kWh
$104,776
7,463
kW-months/year
$4,770
579
MMBtu
$(-600)
-
$
$(-480)
-
$
$1,000,000
-
$
TOTAL IMPLEMENTED Savings:
$192,174
Cost:
$463,759
$119,749 3,330,057 $68,735 4,896 $4,770 579 $(-600) - $(-480) - - - $119,749
3,330,057
kWh
$68,735
4,896
kW-months/year
$4,770
579
MMBtu
$(-600)
-
$
$(-480)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product