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IAC Assessment: NC0413
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IAC Assessment: NC0413
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IAC Center North Carolina State
Assessment Year 2010
Principal Product Saft drinks and bottled water
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 90,000
Annual Production 18,200,000 Pieces
Production Hrs. Annual 5,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $189,922 4,446,240 kWh $0.04
Electricity Demand $144,359 10,282 kW-months/year $14.04
Electricity Fees $21,448 - $ -
Natural Gas $179,227 19,670 MMBtu $9.11
TOTAL ENERGY COSTS $534,956
RECOMMENDED SAVINGS* $75,259 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,026
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,881
Cost:
$100
$2,389 66,424 $1,332 95 - - $(-600) - $(-240) - $2,389
66,424
kWh
$1,332
95
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,796
Cost:
$50
$2,437 67,769 $1,359 97 - - - - - - $2,437
67,769
kWh
$1,359
97
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2123 INSULATE FEEDWATER TANK Savings:
$283
Cost:
$337
- - - - $283 31 - - - - -
-
kWh
-
-
kW-months/year
$283
31
MMBtu
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,066
Cost:
$1,000
- - - - $1,066 117 - - - - -
-
kWh
-
-
kW-months/year
$1,066
117
MMBtu
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$67,233
Cost:
$190,000
$(-9,137) (-254,100) $(-8,563) (-610) $84,933 9,323 - - - - $(-9,137)
(-254,100)
kWh
$(-8,563)
(-610)
kW-months/year
$84,933
9,323
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$75,259
Cost:
$191,487
$(-4,311) (-119,907) $(-5,872) (-418) $86,282 9,471 $(-600) - $(-240) - $(-4,311)
(-119,907)
kWh
$(-5,872)
(-418)
kW-months/year
$86,282
9,471
MMBtu
$(-600)
-
$
$(-240)
-
$
TOTAL IMPLEMENTED Savings:
$8,026
Cost:
$1,487
$4,826 134,193 $2,691 192 $1,349 148 $(-600) - $(-240) - $4,826
134,193
kWh
$2,691
192
kW-months/year
$1,349
148
MMBtu
$(-600)
-
$
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost