Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2010 |
| Principal Product | Sofas and mattresses |
| NAICS | 337121 - Upholstered Household Furniture Manufacturing |
| SIC | 2515 - Mattresses And Bedsprings |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 733,500 |
| Annual Production | 150,000 Pieces |
| Production Hrs. Annual | 4,000 |
| Location (State) | VA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $131,583 | 1,800,000 | kWh | $0.07 |
| Electricity Demand | $38,934 | 4,450 | kW-months/year | $8.75 |
| Electricity Fees | $600 | - | $ | - |
| Natural Gas | $54,189 | 4,847 | MMBtu | $11.18 |
| TOTAL ENERGY COSTS | $225,306 | |||
| RECOMMENDED SAVINGS* | $25,915 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $23,513 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,456 Cost: $3,200 |
$1,848 | 33,920 | $890 | 102 | - | - | - | - | $(-282) | - | - | - |
$1,848 33,920 kWh |
$890 102 kW-months/year |
- - MMBtu |
- - $ |
$(-282) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $937 Cost: $50 |
$762 | 13,982 | $175 | 20 | - | - | - | - | - | - | - | - |
$762 13,982 kWh |
$175 20 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $1,465 Cost: $500 |
- | - | - | - | $1,465 | 131 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,465 131 MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $146 Cost: $50 |
$558 | 10,248 | $128 | 15 | - | - | $(-300) | - | - | - | $(-240) | - |
$558 10,248 kWh |
$128 15 kW-months/year |
- - MMBtu |
$(-300) - $ |
- - $ |
$(-240) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $911 Cost: $1,846 |
$615 | 11,286 | $296 | 34 | - | - | - | - | - | - | - | - |
$615 11,286 kWh |
$296 34 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $12,000 Cost: $1,000 |
- | - | - | - | - | - | $12,000 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$12,000 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS |
Savings: $8,000 Cost: $15,750 |
- | - | - | - | - | - | $8,000 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$8,000 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $25,915 Cost: $22,396 |
$3,783 | 69,436 | $1,489 | 171 | $1,465 | 131 | $19,700 | - | $(-282) | - | $(-240) | - | $3,783 69,436 kWh |
$1,489 171 kW-months/year |
$1,465 131 MMBtu |
$19,700 - $ |
$(-282) - $ |
$(-240) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $23,513 Cost: $21,846 |
$3,021 | 55,454 | $1,314 | 151 | - | - | $19,700 | - | $(-282) | - | $(-240) | - | $3,021 55,454 kWh |
$1,314 151 kW-months/year |
- - MMBtu |
$19,700 - $ |
$(-282) - $ |
$(-240) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||