Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2010 |
| Principal Product | Sofas and mattresses |
| NAICS | 337121 - Upholstered Household Furniture Manufacturing |
| SIC | 2515 - Mattresses And Bedsprings |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 733,500 |
| Annual Production | 150,000 Pieces |
| Production Hrs. Annual | 4,000 |
| Location (State) | VA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $131,583 | 1,800,000 | kWh | $0.07 |
| Electricity Demand | $38,934 | 4,450 | kW-months/year | $8.75 |
| Electricity Fees | $600 | - | $ | - |
| Natural Gas | $54,189 | 4,847 | MMBtu | $11.18 |
| TOTAL ENERGY COSTS | $225,306 | |||
| RECOMMENDED SAVINGS* | $25,915 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $23,513 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,456 Cost: $3,200 |
$1,848 | 33,920 | $890 | 102 | - | - | - | - | $(-282) | - | - | - |
$1,848 33,920 kWh |
$890 102 kW-months/year |
- - MMBtu |
- - $ |
$(-282) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $937 Cost: $50 |
$762 | 13,982 | $175 | 20 | - | - | - | - | - | - | - | - |
$762 13,982 kWh |
$175 20 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $1,465 Cost: $500 |
- | - | - | - | $1,465 | 131 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,465 131 MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $146 Cost: $50 |
$558 | 10,248 | $128 | 15 | - | - | $(-300) | - | - | - | $(-240) | - |
$558 10,248 kWh |
$128 15 kW-months/year |
- - MMBtu |
$(-300) - $ |
- - $ |
$(-240) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $911 Cost: $1,846 |
$615 | 11,286 | $296 | 34 | - | - | - | - | - | - | - | - |
$615 11,286 kWh |
$296 34 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $12,000 Cost: $1,000 |
- | - | - | - | - | - | $12,000 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$12,000 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS |
Savings: $8,000 Cost: $15,750 |
- | - | - | - | - | - | $8,000 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$8,000 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $25,915 Cost: $22,396 |
$3,783 | 69,436 | $1,489 | 171 | $1,465 | 131 | $19,700 | - | $(-282) | - | $(-240) | - | $3,783 69,436 kWh |
$1,489 171 kW-months/year |
$1,465 131 MMBtu |
$19,700 - $ |
$(-282) - $ |
$(-240) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $23,513 Cost: $21,846 |
$3,021 | 55,454 | $1,314 | 151 | - | - | $19,700 | - | $(-282) | - | $(-240) | - | $3,021 55,454 kWh |
$1,314 151 kW-months/year |
- - MMBtu |
$19,700 - $ |
$(-282) - $ |
$(-240) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||