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IAC Assessment: NC0416
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IAC Assessment: NC0416
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IAC Center North Carolina State
Assessment Year 2010
Principal Product Wood door skins
NAICS 321219 - Reconstituted Wood Product Manufacturing
SIC 2493 - Reconstituted Wood Products
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 100,000
Annual Production 6,500,000 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,099,743 34,441,200 kWh $0.03
Electricity Demand $500,257 57,183 kW-months/year $8.75
Natural Gas $398,965 65,297 MMBtu $6.11
TOTAL ENERGY COSTS $1,998,965
RECOMMENDED SAVINGS* $400,971 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,764
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$359,066
Cost:
$411,700
- - - - $359,066 58,767 - - - - -
-
kWh
-
-
kW-months/year
$359,066
58,767
MMBtu
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$14,117
Cost:
$50
$9,542 289,583 $4,575 552 - - - - - - $9,542
289,583
kWh
$4,575
552
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,948
Cost:
$100
$8,478 257,288 $4,070 491 - - $(-2,400) - $(-1,200) - $8,478
257,288
kWh
$4,070
491
kW-months/year
-
-
MMBtu
$(-2,400)
-
$
$(-1,200)
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,462
Cost:
$6,800
- - - - $11,462 1,876 - - - - -
-
kWh
-
-
kW-months/year
$11,462
1,876
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,679
Cost:
$30,438
$5,533 167,921 $2,496 301 - - $(-1,837) - $487 - $5,533
167,921
kWh
$2,496
301
kW-months/year
-
-
MMBtu
$(-1,837)
-
$
$487
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$284
Cost:
$568
$197 5,973 $87 10 - - - - - - $197
5,973
kWh
$87
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$415
Cost:
$949
$415 12,580 - - - - - - - - $415
12,580
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$400,971
Cost:
$450,605
$24,165 733,345 $11,228 1,354 $370,528 60,643 $(-4,237) - $(-713) - $24,165
733,345
kWh
$11,228
1,354
kW-months/year
$370,528
60,643
MMBtu
$(-4,237)
-
$
$(-713)
-
$
TOTAL IMPLEMENTED Savings:
$23,764
Cost:
$1,667
$18,632 565,424 $8,732 1,053 - - $(-2,400) - $(-1,200) - $18,632
565,424
kWh
$8,732
1,053
kW-months/year
-
-
MMBtu
$(-2,400)
-
$
$(-1,200)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost