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IAC Assessment: NC0417
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IAC Assessment: NC0417
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IAC Center North Carolina State
Assessment Year 2010
Principal Product Carbonated soft drinks
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $50,000,000-$100,000,000
# of Employees 110
Plant Area (Sq.Ft.) 245,000
Annual Production 32,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $379,707 7,579,500 kWh $0.05
Electricity Demand $220,644 20,187 kW-months/year $10.93
Natural Gas $269,927 39,944 MMBtu $6.76
TOTAL ENERGY COSTS $870,278
RECOMMENDED SAVINGS* $145,898 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,199
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$101,691
Cost:
$362,675
$(-31,989) (-638,000) $(-19,711) (-1,798) $153,391 22,691 - - - - - - $(-31,989)
(-638,000)
kWh
$(-19,711)
(-1,798)
kW-months/year
$153,391
22,691
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,199
Cost:
$100
$2,890 57,645 $1,149 105 - - $(-600) - - - $(-240) - $2,890
57,645
kWh
$1,149
105
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-240)
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,220
Cost:
$2,500
- - - - $7,220 1,068 - - - - - - -
-
kWh
-
-
kW-months/year
$7,220
1,068
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$739
Cost:
$180
$645 12,867 $94 9 - - - - - - - - $645
12,867
kWh
$94
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 4.2120 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$26,671
Cost:
$70,000
$(-11,750) (-234,346) $(-5,115) (-468) - - - - $(-2,400) - $45,936 - $(-11,750)
(-234,346)
kWh
$(-5,115)
(-468)
kW-months/year
-
-
MMBtu
-
-
$
$(-2,400)
-
$
$45,936
-
$
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,928
Cost:
$1,000
- - - - $4,678 692 - - $(-1,750) - - - -
-
kWh
-
-
kW-months/year
$4,678
692
MMBtu
-
-
$
$(-1,750)
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$168
Cost:
$199
$95 1,899 $73 7 - - - - - - - - $95
1,899
kWh
$73
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,865
Cost:
$2,751
$2,865 57,146 - - - - - - - - - - $2,865
57,146
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$417
Cost:
$122
$330 6,592 $87 8 - - - - - - - - $330
6,592
kWh
$87
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$145,898
Cost:
$439,527
$(-36,914) (-736,197) $(-23,423) (-2,137) $165,289 24,451 $(-600) - $(-4,150) - $45,696 - $(-36,914)
(-736,197)
kWh
$(-23,423)
(-2,137)
kW-months/year
$165,289
24,451
MMBtu
$(-600)
-
$
$(-4,150)
-
$
$45,696
-
$
TOTAL IMPLEMENTED Savings:
$3,199
Cost:
$100
$2,890 57,645 $1,149 105 - - $(-600) - - - $(-240) - $2,890
57,645
kWh
$1,149
105
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost