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IAC Assessment: NC0422
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IAC Assessment: NC0422
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IAC Center North Carolina State
Assessment Year 2011
Principal Product Gas dispensers
NAICS 333913 - Measuring and Dispensing Pump Manufacturing
SIC 3586 - Measuring And Dispensing Pumps
Sales $100,000,000-$500,000,000
# of Employees 1,100
Plant Area (Sq.Ft.) 885,000
Annual Production 25,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $850,650 17,352,000 kWh $0.05
Electricity Demand $183,072 40,206 kW-months/year $4.55
Electricity Fees $36 - $ -
Natural Gas $319,758 55,184 MMBtu $5.79
TOTAL ENERGY COSTS $1,353,516
RECOMMENDED SAVINGS* $97,949 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$3,623
Cost:
$1,000
- - - - $3,623 623 - - - - - - -
-
kWh
-
-
kW-months/year
$3,623
623
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.1224 REPLACE BOILER Savings:
$17,336
Cost:
$37,000
- - - - $17,336 2,979 - - - - - - -
-
kWh
-
-
kW-months/year
$17,336
2,979
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$15,021
Cost:
$10,000
- - - - $8,429 1,488 - - - - $6,592 - -
-
kWh
-
-
kW-months/year
$8,429
1,488
MMBtu
-
-
$
-
-
$
$6,592
-
Tgal
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,316
Cost:
$1,618
- - - - $3,316 569 - - - - - - -
-
kWh
-
-
kW-months/year
$3,316
569
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,982
Cost:
$38,000
- - - - $8,982 1,543 - - - - - - -
-
kWh
-
-
kW-months/year
$8,982
1,543
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.2514 COVER OPEN TANKS Savings:
$11,237
Cost:
$15,000
$8,966 244,360 $2,271 335 - - - - - - - - $8,966
244,360
kWh
$2,271
335
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$15,795
Cost:
$1,500
$15,795 506,225 - - - - - - - - - - $15,795
506,225
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,815
Cost:
$22,930
- - - - $10,815 1,859 - - - - - - -
-
kWh
-
-
kW-months/year
$10,815
1,859
MMBtu
-
-
$
-
-
$
-
-
Tgal
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,211
Cost:
$100
$4,745 129,322 $1,466 178 - - - - - - - - $4,745
129,322
kWh
$1,466
178
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,027
Cost:
$100
$2,374 64,696 $733 89 - - $(-600) - $(-480) - - - $2,374
64,696
kWh
$733
89
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-480)
-
$
-
-
Tgal
11: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$3,586
Cost:
-
$3,586 - - - - - - - - - - - $3,586
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$97,949
Cost:
$127,248
$35,466 944,603 $4,470 602 $52,501 9,061 $(-600) - $(-480) - $6,592 - $35,466
944,603
kWh
$4,470
602
kW-months/year
$52,501
9,061
MMBtu
$(-600)
-
$
$(-480)
-
$
$6,592
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption