IAC logo
IAC Assessment: NC0423
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0423
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 2011
Principal Product PVC mouldings
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 450
Plant Area (Sq.Ft.) 500,000
Annual Production 90,500,000 Pounds
Production Hrs. Annual 8,400
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,529,622 34,404,450 kWh $0.04
Electricity Demand $620,986 62,223 kW-months/year $9.98
Electricity Fees $252,845 - $ -
Natural Gas $383,090 70,676 MMBtu $5.42
TOTAL ENERGY COSTS $2,786,543
RECOMMENDED SAVINGS* $1,655,037 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,512,924
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal $ $
01: 4.113 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$1,468,749
Cost:
$650,000
$105,844 2,380,664 $22,515 2,256 - - - - - - $(-29,610) - $1,370,000 - $105,844
2,380,664
kWh
$22,515
2,256
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$(-29,610)
-
Tgal
$1,370,000
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,736
Cost:
$100
$5,726 128,800 $1,850 185 - - $(-600) - $(-240) - - - - - $5,726
128,800
kWh
$1,850
185
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
-
-
Tgal
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$26,211
Cost:
$60,000
$21,437 482,160 $6,874 689 - - - - - - $(-2,100) - - - $21,437
482,160
kWh
$6,874
689
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$(-2,100)
-
Tgal
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$24,869
Cost:
$42,000
- - - - $24,869 4,588 - - - - - - - - -
-
kWh
-
-
kW-months/year
$24,869
4,588
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$86,720
Cost:
$87,892
- - - - $86,720 16,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
$86,720
16,000
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,209
Cost:
$115,608
$30,013 675,058 $9,625 964 - - - - $(-5,429) - - - - - $30,013
675,058
kWh
$9,625
964
kW-months/year
-
-
MMBtu
-
-
$
$(-5,429)
-
$
-
-
Tgal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,230
Cost:
$4,585
$2,441 54,906 $789 79 - - - - - - - - - - $2,441
54,906
kWh
$789
79
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,313
Cost:
$12,378
$4,313 97,015 - - - - - - - - - - - - $4,313
97,015
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$1,655,037
Cost:
$972,563
$169,774 3,818,603 $41,653 4,173 $111,589 20,588 $(-600) - $(-5,669) - $(-31,710) - $1,370,000 - $169,774
3,818,603
kWh
$41,653
4,173
kW-months/year
$111,589
20,588
MMBtu
$(-600)
-
$
$(-5,669)
-
$
$(-31,710)
-
Tgal
$1,370,000
-
$
TOTAL IMPLEMENTED Savings:
$1,512,924
Cost:
$770,293
$144,024 3,239,428 $34,779 3,484 - - $(-600) - $(-5,669) - $(-29,610) - $1,370,000 - $144,024
3,239,428
kWh
$34,779
3,484
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-5,669)
-
$
$(-29,610)
-
Tgal
$1,370,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Primary Product