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IAC Assessment: NC0424
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IAC Assessment: NC0424
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IAC Center North Carolina State
Assessment Year 2011
Principal Product Yarn
NAICS 313110 - Fiber, Yarn, and Thread Mills
SIC 2281 - Yarn Spinning Mills
Sales $100,000,000-$500,000,000
# of Employees 260
Plant Area (Sq.Ft.) 343,186
Annual Production 86,400,000 Pounds
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,996,818 93,038,400 kWh $0.04
Electricity Demand $1,786,820 151,328 kW-months/year $11.81
Electricity Fees $12,023 - $ -
TOTAL ENERGY COSTS $5,795,661
RECOMMENDED SAVINGS* $133,732 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,587
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ $ $ Tgal
01: 3.4141 REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE Savings:
$51,507
Cost:
$142,273
$(-3,633) (-84,578) $(-1,381) (-117) - - $75,361 - $(-18,840) - $(-3,633)
(-84,578)
kWh
$(-1,381)
(-117)
kW-months/year
-
-
$
$75,361
-
$
$(-18,840)
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,681
Cost:
$112,768
$24,527 570,931 $9,665 816 - - $(-3,511) - - - $24,527
570,931
kWh
$9,665
816
kW-months/year
-
-
$
$(-3,511)
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,430
Cost:
$4,435
$1,743 40,572 $687 58 - - - - - - $1,743
40,572
kWh
$687
58
kW-months/year
-
-
$
-
-
$
-
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$16,685
Cost:
$78,795
$13,940 324,497 $2,745 232 - - - - - - $13,940
324,497
kWh
$2,745
232
kW-months/year
-
-
$
-
-
$
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,791
Cost:
$100
$4,038 93,996 $1,593 134 $(-600) - $(-240) - - - $4,038
93,996
kWh
$1,593
134
kW-months/year
$(-600)
-
$
$(-240)
-
$
-
-
Tgal
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$27,638
Cost:
$74,990
$21,061 490,250 $6,577 555 - - - - - - $21,061
490,250
kWh
$6,577
555
kW-months/year
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$133,732
Cost:
$413,361
$61,676 1,435,668 $19,886 1,678 $(-600) - $71,610 - $(-18,840) - $61,676
1,435,668
kWh
$19,886
1,678
kW-months/year
$(-600)
-
$
$71,610
-
$
$(-18,840)
-
Tgal
TOTAL IMPLEMENTED Savings:
$54,587
Cost:
$196,098
$44,248 1,029,996 $14,690 1,240 $(-600) - $(-3,751) - - - $44,248
1,029,996
kWh
$14,690
1,240
kW-months/year
$(-600)
-
$
$(-3,751)
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Water Consumption