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IAC Assessment: NC0430
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IAC Assessment: NC0430
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IAC Center North Carolina State
Assessment Year 2011
Principal Product Electrical wiring devices
NAICS 335931 - Current-Carrying Wiring Device Manufacturing
SIC 3643 - Current-carrying Wiring Devices
Sales $50,000,000-$100,000,000
# of Employees 319
Plant Area (Sq.Ft.) 240,000
Annual Production 147,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,079,930 24,218,579 kWh $0.04
Electricity Demand $488,509 52,462 kW-months/year $9.31
Electricity Fees $3,189 - $ -
Natural Gas $56,695 7,393 MMBtu $7.67
TOTAL ENERGY COSTS $1,628,323
RECOMMENDED SAVINGS* $61,739 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,590
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,839
Cost:
-
$8,993 164,640 $846 235 - - - - - - - - $8,993
164,640
kWh
$846
235
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,052
Cost:
$100
$5,119 93,720 $613 170 - - $(-1,200) - $(-480) - - - $5,119
93,720
kWh
$613
170
kW-months/year
-
-
MMBtu
$(-1,200)
-
$
$(-480)
-
$
-
-
Tgal
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,314
Cost:
$150
$1,161 21,250 $153 42 - - - - - - - - $1,161
21,250
kWh
$153
42
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$11,250
Cost:
$22,950
$11,395 208,620 $1,502 417 - - - - - - $(-1,647) - $11,395
208,620
kWh
$1,502
417
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$(-1,647)
-
Tgal
05: 2.1224 REPLACE BOILER Savings:
$3,539
Cost:
$11,800
- - - - $3,539 438 - - - - - - -
-
kWh
-
-
kW-months/year
$3,539
438
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,385
Cost:
$4,833
$1,076 19,695 $309 86 - - - - - - - - $1,076
19,695
kWh
$309
86
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$30,360
Cost:
$161,900
$35,791 655,268 - - - - - - - - $(-5,431) - $35,791
655,268
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$(-5,431)
-
Tgal
TOTAL RECOMMENDED Savings:
$61,739
Cost:
$201,733
$63,535 1,163,193 $3,423 950 $3,539 438 $(-1,200) - $(-480) - $(-7,078) - $63,535
1,163,193
kWh
$3,423
950
kW-months/year
$3,539
438
MMBtu
$(-1,200)
-
$
$(-480)
-
$
$(-7,078)
-
Tgal
TOTAL IMPLEMENTED Savings:
$16,590
Cost:
$5,083
$16,349 299,305 $1,921 533 - - $(-1,200) - $(-480) - - - $16,349
299,305
kWh
$1,921
533
kW-months/year
-
-
MMBtu
$(-1,200)
-
$
$(-480)
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption