IAC logo
IAC Assessment: NC0431
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0431
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 2011
Principal Product Automatic doors
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 54
Plant Area (Sq.Ft.) 118,930
Annual Production 23,000 Pieces
Production Hrs. Annual 4,000
Location (State) NC
View Case Study
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $77,853 2,011,200 kWh $0.04
Electricity Demand $53,221 5,009 kW-months/year $10.63
Electricity Fees $4,375 - $ -
Natural Gas $12,000 1,220 MMBtu $9.84
TOTAL ENERGY COSTS $147,449
RECOMMENDED SAVINGS* $25,909 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,628
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$9,700
Cost:
$100
$6,307 - $3,393 - - - - - - - $6,307
-
kWh
$3,393
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,126
Cost:
$45,273
$7,933 204,938 $5,751 565 - - - - $(-558) - $7,933
204,938
kWh
$5,751
565
kW-months/year
-
-
MMBtu
-
-
$
$(-558)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$504
Cost:
$409
$309 7,986 $195 19 - - - - - - $309
7,986
kWh
$195
19
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,281
Cost:
$2,625
$813 20,998 $275 27 - - - - $193 - $813
20,998
kWh
$275
27
kW-months/year
-
-
MMBtu
-
-
$
$193
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$825
Cost:
$910
- - - - $825 84 - - - - -
-
kWh
-
-
kW-months/year
$825
84
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$193
Cost:
$100
$204 5,263 $109 11 - - $(-100) - $(-20) - $204
5,263
kWh
$109
11
kW-months/year
-
-
MMBtu
$(-100)
-
$
$(-20)
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$280
Cost:
-
$183 4,719 $97 10 - - - - - - $183
4,719
kWh
$97
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,909
Cost:
$49,417
$15,749 243,904 $9,820 632 $825 84 $(-100) - $(-385) - $15,749
243,904
kWh
$9,820
632
kW-months/year
$825
84
MMBtu
$(-100)
-
$
$(-385)
-
$
TOTAL IMPLEMENTED Savings:
$24,628
Cost:
$46,792
$14,936 222,906 $9,545 605 $825 84 $(-100) - $(-578) - $14,936
222,906
kWh
$9,545
605
kW-months/year
$825
84
MMBtu
$(-100)
-
$
$(-578)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost