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IAC Assessment: NC0437
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IAC Assessment: NC0437
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IAC Center North Carolina State
Assessment Year 2011
Principal Product Brake friction disks
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 137
Plant Area (Sq.Ft.) 125,000
Annual Production 3,200,000 Pieces
Production Hrs. Annual 4,250
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $421,882 8,465,987 kWh $0.05
Electricity Demand $211,204 25,134 kW-months/year $8.40
Natural Gas $41,614 4,312 MMBtu $9.65
TOTAL ENERGY COSTS $674,700
RECOMMENDED SAVINGS* $50,128 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,616
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$15,045
Cost:
$14,125
$15,045 301,930 - - - - - - - - $15,045
301,930
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,763
Cost:
$500
$13,497 270,684 $3,106 370 - - $(-600) - $(-240) - $13,497
270,684
kWh
$3,106
370
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,611
Cost:
$50
$3,472 69,681 $3,139 373 - - - - - - $3,472
69,681
kWh
$3,139
373
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,704
Cost:
$3,200
$(-217) (-4,351) $(-62) (-7) $3,983 413 - - - - $(-217)
(-4,351)
kWh
$(-62)
(-7)
kW-months/year
$3,983
413
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$244
Cost:
$225
$171 3,438 $73 9 - - - - - - $171
3,438
kWh
$73
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$6,197
Cost:
$10,500
$5,047 101,284 - - - - - - $1,150 - $5,047
101,284
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,150
-
$
07: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$2,564
Cost:
$3,143
$468 9,387 $846 101 $1,250 130 - - - - $468
9,387
kWh
$846
101
kW-months/year
$1,250
130
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$50,128
Cost:
$31,743
$37,483 752,053 $7,102 846 $5,233 543 $(-600) - $910 - $37,483
752,053
kWh
$7,102
846
kW-months/year
$5,233
543
MMBtu
$(-600)
-
$
$910
-
$
TOTAL IMPLEMENTED Savings:
$43,616
Cost:
$25,175
$37,061 743,579 $6,245 743 - - $(-600) - $910 - $37,061
743,579
kWh
$6,245
743
kW-months/year
-
-
MMBtu
$(-600)
-
$
$910
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost