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IAC Assessment: NC0439
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IAC Assessment: NC0439
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IAC Center North Carolina State
Assessment Year 2011
Principal Product Railroad friction shoes
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $50,000,000-$100,000,000
# of Employees 158
Plant Area (Sq.Ft.) 100,000
Annual Production 6,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $717,180 13,923,600 kWh $0.05
Electricity Demand $266,218 31,891 kW-months/year $8.35
Electricity Fees $4,610 - $ -
Natural Gas $201,689 23,486 MMBtu $8.59
TOTAL ENERGY COSTS $1,198,986
RECOMMENDED SAVINGS* $73,060 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,276
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$37,298
Cost:
$27,675
- - - - $37,298 4,342 - - - - - - -
-
kWh
-
-
kW-months/year
$37,298
4,342
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$22,669
Cost:
$39,646
$18,706 363,156 $5,038 604 - - - - - - $(-1,075) - $18,706
363,156
kWh
$5,038
604
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$(-1,075)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$330
Cost:
$106
$260 5,040 $70 8 - - - - - - - - $260
5,040
kWh
$70
8
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$3,390
Cost:
$4,200
- - - - - - $3,390 1,206,390 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,390
1,206,390
Tgal
-
-
$
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,934
Cost:
$2,393
$4,570 69,849 $364 44 - - - - - - - - $4,570
69,849
kWh
$364
44
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,486
Cost:
$1,800
- - - - $1,486 173 - - - - - - -
-
kWh
-
-
kW-months/year
$1,486
173
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,953
Cost:
$100
$3,458 67,140 $935 112 - - - - $(-1,200) - $(-240) - $3,458
67,140
kWh
$935
112
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,200)
-
$
$(-240)
-
$
TOTAL RECOMMENDED Savings:
$73,060
Cost:
$75,920
$26,994 505,185 $6,407 768 $38,784 4,515 $3,390 1,206,390 $(-1,200) - $(-1,315) - $26,994
505,185
kWh
$6,407
768
kW-months/year
$38,784
4,515
MMBtu
$3,390
1,206,390
Tgal
$(-1,200)
-
$
$(-1,315)
-
$
TOTAL IMPLEMENTED Savings:
$34,276
Cost:
$46,445
$26,994 505,185 $6,407 768 - - $3,390 1,206,390 $(-1,200) - $(-1,315) - $26,994
505,185
kWh
$6,407
768
kW-months/year
-
-
MMBtu
$3,390
1,206,390
Tgal
$(-1,200)
-
$
$(-1,315)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost