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IAC Assessment: NC0440
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DOE MESC
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IAC Assessment: NC0440
IAC Center North Carolina State
Assessment Year 2011
Principal Product Carpet
NAICS 314110 - Carpet and Rug Mills
SIC 2273 - Carpets And Rugs
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 600,000
Annual Production 9,000 Thousand Feet
Production Hrs. Annual 6,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $868,049 18,348,445 kWh $0.05
Electricity Demand $485,246 43,133 kW-months/year $11.25
Electricity Fees $40,700 - $ -
Natural Gas $604,738 102,849 MMBtu $5.88
TOTAL ENERGY COSTS $1,998,733
RECOMMENDED SAVINGS* $182,527 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $179,177
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$157,713
Cost:
$165,618
$113,029 2,184,554 $44,684 3,972 - - - - - - $113,029
2,184,554
kWh
$44,684
3,972
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$15,127
Cost:
$20,158
$10,738 207,539 $4,389 390 - - - - - - $10,738
207,539
kWh
$4,389
390
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,350
Cost:
$800
- - - - $3,350 560 - - - - -
-
kWh
-
-
kW-months/year
$3,350
560
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,025
Cost:
$500
$2,770 53,544 $1,095 97 - - $(-600) - $(-240) - $2,770
53,544
kWh
$1,095
97
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$3,312
Cost:
$8,420
$2,373 45,870 $939 83 - - - - - - $2,373
45,870
kWh
$939
83
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$182,527
Cost:
$195,496
$128,910 2,491,507 $51,107 4,542 $3,350 560 $(-600) - $(-240) - $128,910
2,491,507
kWh
$51,107
4,542
kW-months/year
$3,350
560
MMBtu
$(-600)
-
$
$(-240)
-
$
TOTAL IMPLEMENTED Savings:
$179,177
Cost:
$194,696
$128,910 2,491,507 $51,107 4,542 - - $(-600) - $(-240) - $128,910
2,491,507
kWh
$51,107
4,542
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost