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IAC Assessment: NC0450
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IAC Assessment: NC0450
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Lockers and shelving
NAICS 337215 - Showcase, Partition, Shelving, and Locker Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 450,000
Annual Production 37,200,000 Pounds
Production Hrs. Annual 3,500
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $324,837 8,468,959 kWh $0.04
Electricity Demand $247,802 19,284 kW-months/year $12.85
Natural Gas $302,900 51,181 MMBtu $5.92
TOTAL ENERGY COSTS $875,539
RECOMMENDED SAVINGS* $338,572 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $321,587
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$31,614
Cost:
$21,400
$31,614 937,826 - - - - - - - - - - - - $31,614
937,826
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,614
Cost:
$9,225
- - - - $11,614 1,962 - - - - - - - - -
-
kWh
-
-
kW-months/year
$11,614
1,962
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,109
Cost:
$100
$4,763 124,164 $2,186 170 - - $(-600) - - - $(-240) - - - $4,763
124,164
kWh
$2,186
170
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-240)
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,655
Cost:
$98,739
$12,323 321,255 $14,154 1,101 - - - - $(-822) - - - - - $12,323
321,255
kWh
$14,154
1,101
kW-months/year
-
-
MMBtu
-
-
$
$(-822)
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,286
Cost:
$973
$599 15,621 $687 53 - - - - - - - - - - $599
15,621
kWh
$687
53
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$632
Cost:
$2,035
$(-150) (-3,917) $(-173) (-13) $955 161 - - - - - - - - $(-150)
(-3,917)
kWh
$(-173)
(-13)
kW-months/year
$955
161
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
07: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$113,534
Cost:
$25,000
- - - - - - - - - - - - $113,534 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$113,534
-
$
08: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$105,000
Cost:
$40,000
- - - - - - - - - - $105,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$105,000
-
$
-
-
$
09: 4.121 MAINTAIN CLEAN CONDITIONS BEFORE PAINTING Savings:
$38,389
Cost:
$30,000
$(-5,753) (-149,975) $(-6,608) (-514) - - - - - - - - $50,750 - $(-5,753)
(-149,975)
kWh
$(-6,608)
(-514)
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$50,750
-
$
10: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$4,739
Cost:
$8,000
$(-403) (-10,500) $(-193) (-15) - - - - - - - - $5,335 - $(-403)
(-10,500)
kWh
$(-193)
(-15)
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$5,335
-
$
TOTAL RECOMMENDED Savings:
$338,572
Cost:
$235,472
$42,993 1,234,474 $10,053 782 $12,569 2,123 $(-600) - $(-822) - $104,760 - $169,619 - $42,993
1,234,474
kWh
$10,053
782
kW-months/year
$12,569
2,123
MMBtu
$(-600)
-
$
$(-822)
-
$
$104,760
-
$
$169,619
-
$
TOTAL IMPLEMENTED Savings:
$321,587
Cost:
$216,212
$43,546 1,248,891 $10,419 810 - - $(-600) - $(-822) - $104,760 - $164,284 - $43,546
1,248,891
kWh
$10,419
810
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-822)
-
$
$104,760
-
$
$164,284
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Primary Product