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IAC Assessment: NC0456
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IAC Assessment: NC0456
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Specialty Chemicals
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 62,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 8,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,158 5,754,228 kWh $0.04
Electricity Demand $88,177 9,361 kW-months/year $9.42
Electricity Fees $151 - $ -
Natural Gas $1,325,221 264,649 MMBtu $5.01
TOTAL ENERGY COSTS $1,627,707
RECOMMENDED SAVINGS* $105,779 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,235
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$36,693
Cost:
$65,000
- - - - $36,693 7,280 - - - - -
-
kWh
-
-
kW-months/year
$36,693
7,280
MMBtu
-
-
$
-
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$34,238
Cost:
$5,500
- - - - $42,585 8,500 $(-667) - $(-7,680) - -
-
kWh
-
-
kW-months/year
$42,585
8,500
MMBtu
$(-667)
-
$
$(-7,680)
-
$
03: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$28,806
Cost:
$60,000
- - - - $28,806 5,750 - - - - -
-
kWh
-
-
kW-months/year
$28,806
5,750
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$997
Cost:
$100
$1,061 28,516 $376 40 - - $(-200) - $(-240) - $1,061
28,516
kWh
$376
40
kW-months/year
-
-
MMBtu
$(-200)
-
$
$(-240)
-
$
05: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$5,045
Cost:
$5,000
$5,045 135,553 - - - - - - - - $5,045
135,553
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$105,779
Cost:
$135,600
$6,106 164,069 $376 40 $108,084 21,530 $(-867) - $(-7,920) - $6,106
164,069
kWh
$376
40
kW-months/year
$108,084
21,530
MMBtu
$(-867)
-
$
$(-7,920)
-
$
TOTAL IMPLEMENTED Savings:
$35,235
Cost:
$5,600
$1,061 28,516 $376 40 $42,585 8,500 $(-867) - $(-7,920) - $1,061
28,516
kWh
$376
40
kW-months/year
$42,585
8,500
MMBtu
$(-867)
-
$
$(-7,920)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost