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IAC Assessment: NC0458
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IAC Assessment: NC0458
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Farm equipment
NAICS 333111 - Farm Machinery and Equipment Manufacturing
SIC 3523 - Farm Machinery And Equipment
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 165,000
Annual Production 30,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $175,347 2,800,429 kWh $0.06
Electricity Demand $65,341 11,084 kW-months/year $5.90
TOTAL ENERGY COSTS $240,688
RECOMMENDED SAVINGS* $502,725 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $221,812
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$453
Cost:
$100
$1,139 16,409 $154 32 $(-600) - $(-240) - - - $1,139
16,409
kWh
$154
32
kW-months/year
$(-600)
-
$
$(-240)
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,650
Cost:
$1,040
$1,241 17,882 $409 84 - - - - - - $1,241
17,882
kWh
$409
84
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,851
Cost:
$26,563
$4,481 85,345 $1,370 164 - - - - - - $4,481
85,345
kWh
$1,370
164
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,659
Cost:
$441
$3,659 52,714 - - - - - - - - $3,659
52,714
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$169
Cost:
$250
$169 2,436 - - - - - - - - $169
2,436
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
06: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$83,263
Cost:
$35,225
$(-3,997) (-57,000) $(-587) (-120) - - - - $87,847 - $(-3,997)
(-57,000)
kWh
$(-587)
(-120)
kW-months/year
-
-
$
-
-
$
$87,847
-
$
07: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$196,000
Cost:
$25,000
- - - - $196,000 - - - - - -
-
kWh
-
-
kW-months/year
$196,000
-
$
-
-
$
-
-
$
08: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$211,680
Cost:
$48,800
- - - - $211,680 - - - - - -
-
kWh
-
-
kW-months/year
$211,680
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$502,725
Cost:
$137,419
$6,692 117,786 $1,346 160 $407,080 - $(-240) - $87,847 - $6,692
117,786
kWh
$1,346
160
kW-months/year
$407,080
-
$
$(-240)
-
$
$87,847
-
$
TOTAL IMPLEMENTED Savings:
$221,812
Cost:
$76,154
$9,448 156,904 $1,524 196 $211,080 - $(-240) - - - $9,448
156,904
kWh
$1,524
196
kW-months/year
$211,080
-
$
$(-240)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Primary Product