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IAC Assessment: NC0460
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IAC Assessment: NC0460
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Carpeting
NAICS 314110 - Carpet and Rug Mills
SIC 2273 - Carpets And Rugs
Sales $100,000,000-$500,000,000
# of Employees 375
Plant Area (Sq.Ft.) 530,000
Annual Production 60,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,198,695 19,370,580 kWh $0.06
Electricity Demand $220,784 38,423 kW-months/year $5.75
Natural Gas $423,234 72,955 MMBtu $5.80
Coal $1,878,818 397,623 MMBtu $4.73
TOTAL ENERGY COSTS $3,721,531
RECOMMENDED SAVINGS* $329,689 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,898
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Coal Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Coal Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$146,006
Cost:
$260,000
$146,391 2,364,960 $26,151 4,548 $(-26,536) (-5,618) - - - - - - $146,391
2,364,960
kWh
$26,151
4,548
kW-months/year
$(-26,536)
(-5,618)
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$29,233
Cost:
$9,100
- - - - $39,643 8,390 - - $(-1,660) - $(-8,750) - -
-
kWh
-
-
kW-months/year
$39,643
8,390
MMBtu
-
-
Tgal
$(-1,660)
-
$
$(-8,750)
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,142
Cost:
$2,100
- - - - $3,052 646 $90 54,619 - - - - -
-
kWh
-
-
kW-months/year
$3,052
646
MMBtu
$90
54,619
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$43,177
Cost:
$98,248
$36,187 584,776 $6,466 1,125 - - - - - - $524 - $36,187
584,776
kWh
$6,466
1,125
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$524
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,871
Cost:
$80,231
$21,080 340,646 $3,791 660 - - - - - - - - $21,080
340,646
kWh
$3,791
660
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,787
Cost:
$6,902
$4,286 69,264 $766 133 - - - - - - $735 - $4,286
69,264
kWh
$766
133
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$735
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$42,119
Cost:
$4,405
$42,119 680,639 - - - - - - - - - - $42,119
680,639
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$16,624
Cost:
-
$16,624 268,560 - - - - - - - - - - $16,624
268,560
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,756
Cost:
$500
$10,110 163,374 $1,286 221 - - - - $(-2,400) - $(-240) - $10,110
163,374
kWh
$1,286
221
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-2,400)
-
$
$(-240)
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,532
Cost:
$3,200
$2,148 34,719 $384 67 - - - - - - - - $2,148
34,719
kWh
$384
67
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$6,426
Cost:
$7,515
$5,452 88,106 $974 169 - - - - - - - - $5,452
88,106
kWh
$974
169
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$897
Cost:
$1,290
- - - - $897 190 - - - - - - -
-
kWh
-
-
kW-months/year
$897
190
MMBtu
-
-
Tgal
-
-
$
-
-
$
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$119
Cost:
$11
$101 1,630 $18 3 - - - - - - - - $101
1,630
kWh
$18
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$329,689
Cost:
$473,502
$284,498 4,596,674 $39,836 6,926 $17,056 3,608 $90 54,619 $(-4,060) - $(-7,731) - $284,498
4,596,674
kWh
$39,836
6,926
kW-months/year
$17,056
3,608
MMBtu
$90
54,619
Tgal
$(-4,060)
-
$
$(-7,731)
-
$
TOTAL IMPLEMENTED Savings:
$11,898
Cost:
$2,600
$10,110 163,374 $1,286 221 $3,052 646 $90 54,619 $(-2,400) - $(-240) - $10,110
163,374
kWh
$1,286
221
kW-months/year
$3,052
646
MMBtu
$90
54,619
Tgal
$(-2,400)
-
$
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Coal Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Coal Water Disposal Personnel Changes Ancillary Material Cost