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IAC Assessment: NC0468
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IAC Assessment: NC0468
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Fiber reinforced plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 376
Plant Area (Sq.Ft.) 549,000
Annual Production 45,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $557,574 10,310,500 kWh $0.05
Electricity Demand $239,409 18,481 kW-months/year $12.95
Electricity Fees $11,678 - $ -
Natural Gas $62,160 8,180 MMBtu $7.60
TOTAL ENERGY COSTS $870,821
RECOMMENDED SAVINGS* $94,290 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,917
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,060
Cost:
$800
$5,185 101,829 $1,905 145 - - $(-1,452) - $(-578) - $5,185
101,829
kWh
$1,905
145
kW-months/year
-
-
MMBtu
$(-1,452)
-
$
$(-578)
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$17,026
Cost:
$18,000
$(-290) (-6,261) $(-121) (-9) $17,437 2,302 - - - - $(-290)
(-6,261)
kWh
$(-121)
(-9)
kW-months/year
$17,437
2,302
MMBtu
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$785
Cost:
$900
$785 12,503 - - - - - - - - $785
12,503
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$16,574
Cost:
$8,026
$12,561 219,324 $4,013 313 - - - - - - $12,561
219,324
kWh
$4,013
313
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$464
Cost:
$2,021
$464 8,106 - - - - - - - - $464
8,106
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$867
Cost:
$1,668
$577 13,532 $265 19 - - - - $25 - $577
13,532
kWh
$265
19
kW-months/year
-
-
MMBtu
-
-
$
$25
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$289
Cost:
$715
$106 1,856 $102 8 - - - - $81 - $106
1,856
kWh
$102
8
kW-months/year
-
-
MMBtu
-
-
$
$81
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$128
Cost:
$301
$52 910 $50 4 - - - - $26 - $52
910
kWh
$50
4
kW-months/year
-
-
MMBtu
-
-
$
$26
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,973
Cost:
$2,136
$635 12,844 $234 18 - - - - $1,104 - $635
12,844
kWh
$234
18
kW-months/year
-
-
MMBtu
-
-
$
$1,104
-
$
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$14,293
Cost:
$4,125
$9,109 166,320 $3,080 238 - - - - $2,104 - $9,109
166,320
kWh
$3,080
238
kW-months/year
-
-
MMBtu
-
-
$
$2,104
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,082
Cost:
$2,100
$2,082 41,458 - - - - - - - - $2,082
41,458
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$34,749
Cost:
$7,000
$1,913 33,400 $4,265 333 $28,571 3,730 - - - - $1,913
33,400
kWh
$4,265
333
kW-months/year
$28,571
3,730
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$94,290
Cost:
$47,792
$33,179 605,821 $13,793 1,069 $46,008 6,032 $(-1,452) - $2,762 - $33,179
605,821
kWh
$13,793
1,069
kW-months/year
$46,008
6,032
MMBtu
$(-1,452)
-
$
$2,762
-
$
TOTAL IMPLEMENTED Savings:
$58,917
Cost:
$27,900
$8,890 170,426 $6,049 469 $46,008 6,032 $(-1,452) - $(-578) - $8,890
170,426
kWh
$6,049
469
kW-months/year
$46,008
6,032
MMBtu
$(-1,452)
-
$
$(-578)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost