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IAC Assessment: NC0470
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IAC Assessment: NC0470
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Pharmaceuticals
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2836 - Biological Products Exc. Diagnostic
Sales >$500,000,000
# of Employees 2,300
Plant Area (Sq.Ft.) 872,000
Annual Production 9,450 Thousand Gallons
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,145,041 93,563,480 kWh $0.03
Electricity Demand $2,333,921 152,918 kW-months/year $15.26
Electricity Fees $651,725 - $ -
Natural Gas $1,983,889 378,705 MMBtu $5.24
TOTAL ENERGY COSTS $9,614,576
RECOMMENDED SAVINGS* $1,449,569 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,250
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$1,179
Cost:
-
- - - - $1,179 180 - - - - -
-
kWh
-
-
kW-months/year
$1,179
180
MMBtu
-
-
lb
-
-
$
02: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$11,916
Cost:
$18,000
- - - - $11,916 2,274 - - - - -
-
kWh
-
-
kW-months/year
$11,916
2,274
MMBtu
-
-
lb
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,336
Cost:
$1,200
- - - - $1,336 255 - - - - -
-
kWh
-
-
kW-months/year
$1,336
255
MMBtu
-
-
lb
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$671
Cost:
$1,100
- - - - $671 128 - - - - -
-
kWh
-
-
kW-months/year
$671
128
MMBtu
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,091
Cost:
$400
$3,190 94,920 $1,901 136 - - - - - - $3,190
94,920
kWh
$1,901
136
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$35,967
Cost:
$85,750
- - - - $35,967 6,864 - - - - -
-
kWh
-
-
kW-months/year
$35,967
6,864
MMBtu
-
-
lb
-
-
$
07: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$12,321
Cost:
$36,400
$400 11,913 - - $11,921 2,275 - - - - $400
11,913
kWh
-
-
kW-months/year
$11,921
2,275
MMBtu
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$39,181
Cost:
$151,669
$19,240 572,451 $19,941 1,422 - - - - - - $19,240
572,451
kWh
$19,941
1,422
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,234
Cost:
$33,182
$4,478 133,241 $2,669 191 - - - - $2,087 - $4,478
133,241
kWh
$2,669
191
kW-months/year
-
-
MMBtu
-
-
lb
$2,087
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$883
Cost:
$1,575
$259 7,695 $359 26 - - - - $265 - $259
7,695
kWh
$359
26
kW-months/year
-
-
MMBtu
-
-
lb
$265
-
$
11: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$1,331,790
Cost:
$2,000,000
$(-5,888) (-175,200) $(-3,365) (-240) $(-16,537) (-3,156) $1,357,580 4,200,000 - - $(-5,888)
(-175,200)
kWh
$(-3,365)
(-240)
kW-months/year
$(-16,537)
(-3,156)
MMBtu
$1,357,580
4,200,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$1,449,569
Cost:
$2,329,276
$21,679 645,020 $21,505 1,535 $46,453 8,820 $1,357,580 4,200,000 $2,352 - $21,679
645,020
kWh
$21,505
1,535
kW-months/year
$46,453
8,820
MMBtu
$1,357,580
4,200,000
lb
$2,352
-
$
TOTAL IMPLEMENTED Savings:
$43,250
Cost:
$155,544
$19,499 580,146 $20,300 1,448 $3,186 563 - - $265 - $19,499
580,146
kWh
$20,300
1,448
kW-months/year
$3,186
563
MMBtu
-
-
lb
$265
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Ancillary Material Cost