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IAC Assessment: NC0479
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IAC Assessment: NC0479
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IAC Center North Carolina State
Assessment Year 2013
Principal Product Pharmaceuticals
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 180,000
Annual Production 500,000 Pieces
Production Hrs. Annual 4,800
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $244,638 3,972,864 kWh $0.06
Electricity Demand $27,999 8,418 kW-months/year $3.33
Electricity Fees $2,963 - $ -
Natural Gas $30,200 4,143 MMBtu $7.29
TOTAL ENERGY COSTS $305,800
RECOMMENDED SAVINGS* $20,938 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,838
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,663
Cost:
$40,000
$9,401 152,670 $262 68 - - - - - - $9,401
152,670
kWh
$262
68
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,601
Cost:
$10,000
$6,327 102,742 $274 72 - - - - - - $6,327
102,742
kWh
$274
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,261
Cost:
$100
$1,549 25,160 $132 34 - - $(-300) - $(-120) - $1,549
25,160
kWh
$132
34
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-120)
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,378
Cost:
$3,750
- - - - $1,378 189 - - - - -
-
kWh
-
-
kW-months/year
$1,378
189
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$99
Cost:
$351
$79 1,286 $22 6 - - - - $(-2) - $79
1,286
kWh
$22
6
kW-months/year
-
-
MMBtu
-
-
$
$(-2)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$238
Cost:
$1,102
$207 3,355 $31 8 - - - - - - $207
3,355
kWh
$31
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$106
Cost:
$250
$90 1,456 $16 4 - - - - - - $90
1,456
kWh
$16
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,059
Cost:
$2,867
$914 14,843 $145 37 - - - - - - $914
14,843
kWh
$145
37
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$533
Cost:
$350
$113 1,839 $18 5 $402 55 - - - - $113
1,839
kWh
$18
5
kW-months/year
$402
55
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,938
Cost:
$58,770
$18,680 303,351 $900 234 $1,780 244 $(-300) - $(-122) - $18,680
303,351
kWh
$900
234
kW-months/year
$1,780
244
MMBtu
$(-300)
-
$
$(-122)
-
$
TOTAL IMPLEMENTED Savings:
$8,838
Cost:
$12,153
$8,365 135,838 $493 129 $402 55 $(-300) - $(-122) - $8,365
135,838
kWh
$493
129
kW-months/year
$402
55
MMBtu
$(-300)
-
$
$(-122)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost