IAC logo
IAC Assessment: NC0482
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0482
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 2013
Principal Product Plastic packaging
NAICS 326112 - Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $100,000,000-$500,000,000
# of Employees 252
Plant Area (Sq.Ft.) 282,000
Annual Production 160,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,928,423 58,674,000 kWh $0.03
Electricity Demand $1,745,891 94,577 kW-months/year $18.46
Natural Gas $312,093 43,623 MMBtu $7.15
TOTAL ENERGY COSTS $3,986,407
RECOMMENDED SAVINGS* $267,315 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,256
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,366
Cost:
$33,811
$6,506 184,262 $4,860 263 - - - - - - $6,506
184,262
kWh
$4,860
263
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$76,174
Cost:
$132,415
$44,473 1,259,496 $33,215 1,799 - - - - $(-1,514) - $44,473
1,259,496
kWh
$33,215
1,799
kW-months/year
-
-
MMBtu
-
-
$
$(-1,514)
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,539
Cost:
$2,682
$5,539 156,878 - - - - - - - - $5,539
156,878
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,981
Cost:
$2,248
$477 13,520 $343 19 - - - - $1,161 - $477
13,520
kWh
$343
19
kW-months/year
-
-
MMBtu
-
-
$
$1,161
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$139,540
Cost:
$300,000
$169,064 4,788,000 $126,267 6,840 $(-155,791) (-21,789) - - - - $169,064
4,788,000
kWh
$126,267
6,840
kW-months/year
$(-155,791)
(-21,789)
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,303
Cost:
$4,000
$(-99) (-2,800) $(-74) (-4) $11,476 1,605 - - - - $(-99)
(-2,800)
kWh
$(-74)
(-4)
kW-months/year
$11,476
1,605
MMBtu
-
-
$
-
-
$
07: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$14,522
Cost:
$24,104
$(-204) (-5,789) $(-139) (-8) $14,865 2,079 - - - - $(-204)
(-5,789)
kWh
$(-139)
(-8)
kW-months/year
$14,865
2,079
MMBtu
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,890
Cost:
$100
$4,425 125,328 $3,305 179 - - $(-600) - $(-240) - $4,425
125,328
kWh
$3,305
179
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
TOTAL RECOMMENDED Savings:
$267,315
Cost:
$499,360
$230,181 6,518,895 $167,777 9,088 $(-129,450) (-18,105) $(-600) - $(-593) - $230,181
6,518,895
kWh
$167,777
9,088
kW-months/year
$(-129,450)
(-18,105)
MMBtu
$(-600)
-
$
$(-593)
-
$
TOTAL IMPLEMENTED Savings:
$18,256
Cost:
$33,911
$10,931 309,590 $8,165 442 - - $(-600) - $(-240) - $10,931
309,590
kWh
$8,165
442
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost