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IAC Assessment: NC0490
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IAC Assessment: NC0490
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IAC Center North Carolina State
Assessment Year 2013
Principal Product Specialty chemicals
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 30,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $617,046 8,261,084 kWh $0.07
Electricity Demand $97,662 16,503 kW-months/year $5.92
Electricity Fees $4,425 - $ -
Natural Gas $596,339 133,650 MMBtu $4.46
TOTAL ENERGY COSTS $1,315,472
RECOMMENDED SAVINGS* $32,015 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,634
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,689
Cost:
$7,449
$3,509 46,980 $417 71 - - - - $763 - $3,509
46,980
kWh
$417
71
kW-months/year
-
-
MMBtu
-
-
$
$763
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,248
Cost:
$4,989
$1,121 15,011 $127 21 - - - - - - $1,121
15,011
kWh
$127
21
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$213
Cost:
$381
$147 1,971 $16 3 - - - - $50 - $147
1,971
kWh
$16
3
kW-months/year
-
-
MMBtu
-
-
$
$50
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,692
Cost:
$1,922
$2,692 36,034 - - - - - - - - $2,692
36,034
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$15,690
Cost:
$65,000
$11,713 156,800 $3,977 672 - - - - - - $11,713
156,800
kWh
$3,977
672
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$633
Cost:
$50
$1,053 14,099 $120 20 - - $(-300) - $(-240) - $1,053
14,099
kWh
$120
20
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-240)
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,508
Cost:
$1,217
$1,355 18,133 $153 26 - - - - - - $1,355
18,133
kWh
$153
26
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$3,207
Cost:
$5,500
- - - - $5,947 1,337 $(-340) - $(-2,400) - -
-
kWh
-
-
kW-months/year
$5,947
1,337
MMBtu
$(-340)
-
$
$(-2,400)
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,135
Cost:
$2,192
- - - - $2,135 480 - - - - -
-
kWh
-
-
kW-months/year
$2,135
480
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$32,015
Cost:
$88,700
$21,590 289,028 $4,810 813 $8,082 1,817 $(-640) - $(-1,827) - $21,590
289,028
kWh
$4,810
813
kW-months/year
$8,082
1,817
MMBtu
$(-640)
-
$
$(-1,827)
-
$
TOTAL IMPLEMENTED Savings:
$24,634
Cost:
$79,329
$15,389 206,014 $4,393 742 $8,082 1,817 $(-640) - $(-2,590) - $15,389
206,014
kWh
$4,393
742
kW-months/year
$8,082
1,817
MMBtu
$(-640)
-
$
$(-2,590)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost