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IAC Assessment: NC0497
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IAC Assessment: NC0497
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IAC Center North Carolina State
Assessment Year 2013
Principal Product HEPA filters
NAICS 333413 - Industrial and Commercial Fan and Blower and Air Purification Equipment Manufacturing
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 500
Plant Area (Sq.Ft.) 200,000
Annual Production 100,000 Pieces
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $394,998 6,250,650 kWh $0.06
Electricity Demand $78,262 16,446 kW-months/year $4.76
Electricity Fees $4,492 - $ -
Natural Gas $95,130 12,323 MMBtu $7.72
TOTAL ENERGY COSTS $763,421
RECOMMENDED SAVINGS* $45,465 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,640
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$15,740
Cost:
$70,400
$7,167 113,400 $12,120 600 $(-3,547) (-483) - - - - $7,167
113,400
kWh
$12,120
600
kW-months/year
$(-3,547)
(-483)
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,761
Cost:
$100
$1,697 26,856 $904 45 - - $(-600) - $(-240) - $1,697
26,856
kWh
$904
45
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,793
Cost:
$2,250
- - - - $1,793 244 - - - - -
-
kWh
-
-
kW-months/year
$1,793
244
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,827
Cost:
$11,647
$3,149 49,831 $1,678 83 - - - - - - $3,149
49,831
kWh
$1,678
83
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$13,386
Cost:
$2,785
$13,386 211,805 - - - - - - - - $13,386
211,805
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,032
Cost:
$120
$543 8,596 $1,489 74 - - - - - - $543
8,596
kWh
$1,489
74
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,053
Cost:
$513
$1,103 17,454 $759 38 - - - - $191 - $1,103
17,454
kWh
$759
38
kW-months/year
-
-
MMBtu
-
-
$
$191
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,513
Cost:
$4,256
$2,292 36,266 $1,221 60 - - - - - - $2,292
36,266
kWh
$1,221
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$360
Cost:
$650
$328 5,184 $32 9 - - - - - - $328
5,184
kWh
$32
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$45,465
Cost:
$92,721
$29,665 469,392 $18,203 909 $(-1,754) (-239) $(-600) - $(-49) - $29,665
469,392
kWh
$18,203
909
kW-months/year
$(-1,754)
(-239)
MMBtu
$(-600)
-
$
$(-49)
-
$
TOTAL IMPLEMENTED Savings:
$41,640
Cost:
$90,351
$29,122 460,796 $16,714 835 $(-3,547) (-483) $(-600) - $(-49) - $29,122
460,796
kWh
$16,714
835
kW-months/year
$(-3,547)
(-483)
MMBtu
$(-600)
-
$
$(-49)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost