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IAC Assessment: NC0501
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IAC Assessment: NC0501
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IAC Center North Carolina State
Assessment Year 2013
Principal Product Plastic food containers
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 315,000
Annual Production 1,000,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,024,874 33,003,250 kWh $0.06
Electricity Demand $680,114 56,050 kW-months/year $12.13
Natural Gas $42,173 5,100 MMBtu $8.27
TOTAL ENERGY COSTS $2,747,161
RECOMMENDED SAVINGS* $144,441 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,995
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$68,635
Cost:
$375
$53,529 871,802 $15,106 1,246 - - - - - - $53,529
871,802
kWh
$15,106
1,246
kW-months/year
-
-
Tgal
-
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$35,397
Cost:
$25,000
$35,397 576,508 - - - - - - - - $35,397
576,508
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,920
Cost:
$100
$5,387 87,730 $1,513 125 - - $(-1,500) - $(-480) - $5,387
87,730
kWh
$1,513
125
kW-months/year
-
-
Tgal
$(-1,500)
-
$
$(-480)
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$21,685
Cost:
$33,000
$16,406 267,200 $5,279 435 - - - - - - $16,406
267,200
kWh
$5,279
435
kW-months/year
-
-
Tgal
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,375
Cost:
$4,511
$7,375 120,120 - - - - - - - - $7,375
120,120
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$667
Cost:
$1,630
$520 8,467 $147 12 - - - - - - $520
8,467
kWh
$147
12
kW-months/year
-
-
Tgal
-
-
$
-
-
$
07: 3.4155 METER WASTE WATER Savings:
$3,326
Cost:
$4,200
- - - - $3,326 1,129,719 - - - - -
-
kWh
-
-
kW-months/year
$3,326
1,129,719
Tgal
-
-
$
-
-
$
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,569
Cost:
$4,000
$1,569 25,558 - - - - - - - - $1,569
25,558
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$867
Cost:
$660
$792 12,904 $75 6 - - - - - - $792
12,904
kWh
$75
6
kW-months/year
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$144,441
Cost:
$73,476
$120,975 1,970,289 $22,120 1,824 $3,326 1,129,719 $(-1,500) - $(-480) - $120,975
1,970,289
kWh
$22,120
1,824
kW-months/year
$3,326
1,129,719
Tgal
$(-1,500)
-
$
$(-480)
-
$
TOTAL IMPLEMENTED Savings:
$65,995
Cost:
$63,930
$57,710 939,905 $6,939 572 $3,326 1,129,719 $(-1,500) - $(-480) - $57,710
939,905
kWh
$6,939
572
kW-months/year
$3,326
1,129,719
Tgal
$(-1,500)
-
$
$(-480)
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost