Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2013 |
| Principal Product | Vinyl windows |
| NAICS | 326199 - All Other Plastics Product Manufacturing |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 600 |
| Plant Area (Sq.Ft.) | 312,960 |
| Annual Production | 875,000 Pieces |
| Production Hrs. Annual | 5,125 |
| Location (State) | NC |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $660,308 | 7,201,800 | kWh | $0.09 |
| Electricity Demand | $144,388 | 18,036 | kW-months/year | $8.01 |
| Natural Gas | $28,305 | 3,320 | MMBtu | $8.53 |
| TOTAL ENERGY COSTS | $833,001 | |||
| RECOMMENDED SAVINGS* | $278,584 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $1,203 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $128,043 Cost: $171,848 |
$110,234 | 1,202,376 | $19,251 | 2,404 | - | - | - | - | $(-1,442) | - |
$110,234 1,202,376 kWh |
$19,251 2,404 kW-months/year |
- - MMBtu |
- - $ |
$(-1,442) - $ |
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| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $7,179 Cost: $7,472 |
$6,111 | 66,660 | $1,068 | 133 | - | - | - | - | - | - |
$6,111 66,660 kWh |
$1,068 133 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $16,865 Cost: $10,990 |
$16,865 | 183,955 | - | - | - | - | - | - | - | - |
$16,865 183,955 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT |
Savings: $107,579 Cost: $110,000 |
$133,205 | 1,452,938 | $27,233 | 3,400 | $(-52,859) | (-6,197) | - | - | - | - |
$133,205 1,452,938 kWh |
$27,233 3,400 kW-months/year |
$(-52,859) (-6,197) MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $7,771 Cost: $1,900 |
- | - | - | - | $7,771 | 911 | - | - | - | - |
- - kWh |
- - kW-months/year |
$7,771 911 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $9,944 Cost: $3,969 |
$8,270 | 90,200 | $1,674 | 209 | - | - | - | - | - | - |
$8,270 90,200 kWh |
$1,674 209 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,203 Cost: $100 |
$1,447 | 15,785 | $296 | 37 | - | - | $(-300) | - | $(-240) | - |
$1,447 15,785 kWh |
$296 37 kW-months/year |
- - MMBtu |
$(-300) - $ |
$(-240) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $278,584 Cost: $306,279 |
$276,132 | 3,011,914 | $49,522 | 6,183 | $(-45,088) | (-5,286) | $(-300) | - | $(-1,682) | - | $276,132 3,011,914 kWh |
$49,522 6,183 kW-months/year |
$(-45,088) (-5,286) MMBtu |
$(-300) - $ |
$(-1,682) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $1,203 Cost: $100 |
$1,447 | 15,785 | $296 | 37 | - | - | $(-300) | - | $(-240) | - | $1,447 15,785 kWh |
$296 37 kW-months/year |
- - MMBtu |
$(-300) - $ |
$(-240) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||