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IAC Assessment: NC0504
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: NC0504
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IAC Center North Carolina State
Assessment Year 2013
Principal Product Circuit boards
NAICS 334418 - Printed Circuit Assembly (Electronic Assembly) Manufacturing
SIC 3679 - Electronic Components, Nec
Sales $40,000,000
# of Employees 117
Plant Area (Sq.Ft.) 60,000
Annual Production 8,000,000 Pieces
Production Hrs. Annual 2,100
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,581 1,059,394 kWh $0.07
Electricity Demand $12,915 3,150 kW-months/year $4.10
Electricity Fees $509 - $ -
Natural Gas $12,064 1,470 MMBtu $8.21
TOTAL ENERGY COSTS $101,069
RECOMMENDED SAVINGS* $7,872 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,823
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$686
Cost:
$25
$499 7,938 $187 46 - - - - - - $499
7,938
kWh
$187
46
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$333
Cost:
$50
$333 5,287 - - - - - - - - $333
5,287
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$103
Cost:
$100
$177 2,820 $66 16 - - $(-100) - $(-40) - $177
2,820
kWh
$66
16
kW-months/year
-
-
MMBtu
$(-100)
-
$
$(-40)
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$363
Cost:
$850
- - - - $363 44 - - - - -
-
kWh
-
-
kW-months/year
$363
44
MMBtu
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$618
Cost:
$300
$374 5,940 $130 32 - - - - $114 - $374
5,940
kWh
$130
32
kW-months/year
-
-
MMBtu
-
-
$
$114
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,428
Cost:
$2,892
$1,428 22,703 - - - - - - - - $1,428
22,703
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,341
Cost:
$21,429
$3,792 60,291 $549 134 - - - - - - $3,792
60,291
kWh
$549
134
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$7,872
Cost:
$25,646
$6,603 104,979 $932 228 $363 44 $(-100) - $74 - $6,603
104,979
kWh
$932
228
kW-months/year
$363
44
MMBtu
$(-100)
-
$
$74
-
$
TOTAL IMPLEMENTED Savings:
$6,823
Cost:
$24,771
$6,104 97,041 $745 182 - - $(-100) - $74 - $6,104
97,041
kWh
$745
182
kW-months/year
-
-
MMBtu
$(-100)
-
$
$74
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost