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IAC Assessment: NC0511
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IAC Assessment: NC0511
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IAC Center North Carolina State
Assessment Year 2014
Principal Product Metal stampings
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 78
Plant Area (Sq.Ft.) 130,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $296,138 3,030,767 kWh $0.10
Electricity Demand $49,590 6,402 kW-months/year $7.75
Electricity Fees $1,419 - $ -
Natural Gas $67,875 5,880 MMBtu $11.54
TOTAL ENERGY COSTS $415,022
RECOMMENDED SAVINGS* $112,048 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$53,232
Cost:
$125,000
$(-82,068) (-840,000) $(-9,300) (-1,200) - - - - $(-2,400) - $147,000 - $(-82,068)
(-840,000)
kWh
$(-9,300)
(-1,200)
kW-months/year
-
-
MMBtu
-
-
$
$(-2,400)
-
$
$147,000
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$29,302
Cost:
$53,000
$26,326 269,455 $2,976 384 - - - - - - - - $26,326
269,455
kWh
$2,976
384
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,743
Cost:
$450
- - - - $7,743 671 - - - - - - -
-
kWh
-
-
kW-months/year
$7,743
671
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,802
Cost:
$50
$4,314 44,151 $488 63 - - - - - - - - $4,314
44,151
kWh
$488
63
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,307
Cost:
$5,081
$3,105 31,781 $355 46 - - - - - - $(-153) - $3,105
31,781
kWh
$355
46
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$(-153)
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$11,995
Cost:
$2,335
$11,995 122,774 - - - - - - - - - - $11,995
122,774
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,667
Cost:
$100
$1,838 18,816 $209 27 - - $(-300) - - - $(-80) - $1,838
18,816
kWh
$209
27
kW-months/year
-
-
MMBtu
$(-300)
-
$
-
-
$
$(-80)
-
$
TOTAL RECOMMENDED Savings:
$112,048
Cost:
$186,016
$(-34,490) (-353,023) $(-5,272) (-680) $7,743 671 $(-300) - $(-2,400) - $146,767 - $(-34,490)
(-353,023)
kWh
$(-5,272)
(-680)
kW-months/year
$7,743
671
MMBtu
$(-300)
-
$
$(-2,400)
-
$
$146,767
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost