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IAC Assessment: NC0512
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IAC Assessment: NC0512
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IAC Center North Carolina State
Assessment Year 2014
Principal Product Plywood
NAICS 321211 - Hardwood Veneer and Plywood Manufacturing
SIC 2435 - Hardwood Veneer And Plywood
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 200,000
Annual Production 130,000 Thousand Feet
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,079,904 21,792,167 kWh $0.05
Electricity Demand $453,878 39,619 kW-months/year $11.46
Natural Gas $8,127 926 MMBtu $8.78
Wood $1 283,995 MMBtu $0.00
TOTAL ENERGY COSTS $1,541,910
RECOMMENDED SAVINGS* $164,852 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,361
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$16,691
Cost:
$50
$12,645 245,532 $4,046 351 - - - - $12,645
245,532
kWh
$4,046
351
kW-months/year
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$8,621
Cost:
-
$8,621 167,405 - - - - - - $8,621
167,405
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$16,504
Cost:
$22,000
$16,504 320,481 - - - - - - $16,504
320,481
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,341
Cost:
$100
$11,341 220,219 - - - - - - $11,341
220,219
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,361
Cost:
$100
$12,722 247,021 $4,039 353 $(-1,600) - $(-800) - $12,722
247,021
kWh
$4,039
353
kW-months/year
$(-1,600)
-
$
$(-800)
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$36,114
Cost:
$73,589
$26,345 511,650 $9,769 853 - - - - $26,345
511,650
kWh
$9,769
853
kW-months/year
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$35,127
Cost:
$9,720
$25,630 497,664 $9,497 829 - - - - $25,630
497,664
kWh
$9,497
829
kW-months/year
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,636
Cost:
$43,944
$17,984 349,207 $6,648 581 - - $4 - $17,984
349,207
kWh
$6,648
581
kW-months/year
-
-
$
$4
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$375
Cost:
$1,605
$274 5,314 $101 9 - - - - $274
5,314
kWh
$101
9
kW-months/year
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$642
Cost:
$944
$642 12,474 - - - - - - $642
12,474
kWh
-
-
kW-months/year
-
-
$
-
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$440
Cost:
$560
$207 4,028 $233 20 - - - - $207
4,028
kWh
$233
20
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$164,852
Cost:
$152,612
$132,915 2,580,995 $34,333 2,996 $(-1,600) - $(-796) - $132,915
2,580,995
kWh
$34,333
2,996
kW-months/year
$(-1,600)
-
$
$(-796)
-
$
TOTAL IMPLEMENTED Savings:
$14,361
Cost:
$100
$12,722 247,021 $4,039 353 $(-1,600) - $(-800) - $12,722
247,021
kWh
$4,039
353
kW-months/year
$(-1,600)
-
$
$(-800)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost