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IAC Assessment: NC0516
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IAC Assessment: NC0516
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IAC Center North Carolina State
Assessment Year 2014
Principal Product Injection molded plastic parts
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3082 - Unsupported Plastics Profile Shapes
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 44,341
Annual Production 157,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $115,480 2,740,035 kWh $0.04
Electricity Demand $59,318 5,453 kW-months/year $10.88
TOTAL ENERGY COSTS $174,798
RECOMMENDED SAVINGS* $19,944 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,104
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,076
Cost:
$24,656
$8,438 200,421 $3,638 335 - - - - $8,438
200,421
kWh
$3,638
335
kW-months/year
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,207
Cost:
$1,497
$579 13,754 $628 58 - - - - $579
13,754
kWh
$628
58
kW-months/year
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$218
Cost:
$75
$145 3,456 $63 6 - - $10 - $145
3,456
kWh
$63
6
kW-months/year
-
-
$
$10
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$272
Cost:
$80
$90 2,138 $32 3 - - $150 - $90
2,138
kWh
$32
3
kW-months/year
-
-
$
$150
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$587
Cost:
$1,594
$587 13,934 - - - - - - $587
13,934
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$1,840
Cost:
$8,000
$1,430 33,961 $410 38 - - - - $1,430
33,961
kWh
$410
38
kW-months/year
-
-
$
-
-
$
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,479
Cost:
$5,500
$2,479 58,881 - - - - - - $2,479
58,881
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$798
Cost:
$50
$558 13,248 $240 22 - - - - $558
13,248
kWh
$240
22
kW-months/year
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$467
Cost:
$50
$452 10,742 $195 18 $(-100) - $(-80) - $452
10,742
kWh
$195
18
kW-months/year
$(-100)
-
$
$(-80)
-
$
TOTAL RECOMMENDED Savings:
$19,944
Cost:
$41,502
$14,758 350,535 $5,206 480 $(-100) - $80 - $14,758
350,535
kWh
$5,206
480
kW-months/year
$(-100)
-
$
$80
-
$
TOTAL IMPLEMENTED Savings:
$18,104
Cost:
$33,502
$13,328 316,574 $4,796 442 $(-100) - $80 - $13,328
316,574
kWh
$4,796
442
kW-months/year
$(-100)
-
$
$80
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost