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IAC Assessment: NC0519
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IAC Assessment: NC0519
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IAC Center North Carolina State
Assessment Year 2014
Principal Product Napkins and towels
NAICS 322291 - Sanitary Paper Product Manufacturing
SIC 2676 - Sanitary Paper Products
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 250,000
Annual Production 140,000,000 Pounds
Production Hrs. Annual 8,600
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,135,951 67,526,297 kWh $0.03
Electricity Demand $1,775,365 112,494 kW-months/year $15.78
Electricity Fees $105,184 - $ -
Natural Gas $65,573 10,483 MMBtu $6.26
Other Energy $1,574,576 198,319 MMBtu $7.94
TOTAL ENERGY COSTS $5,656,649
RECOMMENDED SAVINGS* $498,375 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $403,599
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Energy Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Energy Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$207,427
Cost:
$102,000
$122,253 3,868,761 $85,174 5,397 - - - - - - $122,253
3,868,761
kWh
$85,174
5,397
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$75,916
Cost:
$5,100
- - - - $78,733 9,916 $(-417) - $(-2,400) - -
-
kWh
-
-
kW-months/year
$78,733
9,916
MMBtu
$(-417)
-
$
$(-2,400)
-
$
03: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$104,811
Cost:
$52,500
- - - - $104,811 13,200 - - - - -
-
kWh
-
-
kW-months/year
$104,811
13,200
MMBtu
-
-
$
-
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$21,819
Cost:
$2,200
- - - - $23,619 2,975 $(-1,200) - $(-600) - -
-
kWh
-
-
kW-months/year
$23,619
2,975
MMBtu
$(-1,200)
-
$
$(-600)
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$67,692
Cost:
$258,028
$37,258 1,179,060 $25,962 1,645 - - - - $4,472 - $37,258
1,179,060
kWh
$25,962
1,645
kW-months/year
-
-
MMBtu
-
-
$
$4,472
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,850
Cost:
$500
$1,703 53,891 $1,187 75 - - $(-800) - $(-240) - $1,703
53,891
kWh
$1,187
75
kW-months/year
-
-
MMBtu
$(-800)
-
$
$(-240)
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,436
Cost:
$10,000
$2,614 82,732 $1,822 115 - - - - - - $2,614
82,732
kWh
$1,822
115
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$7,811
Cost:
$17,150
$4,604 145,704 $3,207 203 - - - - - - $4,604
145,704
kWh
$3,207
203
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$2,308
Cost:
$2,500
$1,361 43,074 $947 60 - - - - - - $1,361
43,074
kWh
$947
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,323
Cost:
$4,256
$1,369 43,317 $954 60 - - - - - - $1,369
43,317
kWh
$954
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$664
Cost:
$72
$392 12,391 $272 17 - - - - - - $392
12,391
kWh
$272
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$526
Cost:
$160
$135 4,275 $92 6 - - - - $299 - $135
4,275
kWh
$92
6
kW-months/year
-
-
MMBtu
-
-
$
$299
-
$
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$792
Cost:
$2,118
$792 25,049 - - - - - - - - $792
25,049
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$498,375
Cost:
$456,584
$172,481 5,458,254 $119,617 7,578 $207,163 26,091 $(-2,417) - $1,531 - $172,481
5,458,254
kWh
$119,617
7,578
kW-months/year
$207,163
26,091
MMBtu
$(-2,417)
-
$
$1,531
-
$
TOTAL IMPLEMENTED Savings:
$403,599
Cost:
$415,228
$161,214 5,101,712 $112,323 7,117 $128,430 16,175 $(-2,000) - $3,632 - $161,214
5,101,712
kWh
$112,323
7,117
kW-months/year
$128,430
16,175
MMBtu
$(-2,000)
-
$
$3,632
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Other Energy Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Energy Personnel Changes Ancillary Material Cost