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IAC Assessment: NC0522
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IAC Assessment: NC0522
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IAC Center North Carolina State
Assessment Year 2014
Principal Product Rebuilt engines
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3519 - Internal Combustion Engines, Nec
Sales $10,000,000-$50,000,000
# of Employees 91
Plant Area (Sq.Ft.) 36,000
Annual Production 1,000 Pieces
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $48,450 716,400 kWh $0.07
Electricity Demand $16,700 3,975 kW-months/year $4.20
Electricity Fees $2,135 - $ -
Natural Gas $36,750 4,022 MMBtu $9.14
TOTAL ENERGY COSTS $114,213
RECOMMENDED SAVINGS* $17,611 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,237
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$3,379
Cost:
$6,500
- - - - $900 99 $2,479 135 - - - - -
-
kWh
-
-
kW-months/year
$900
99
MMBtu
$2,479
135
Tgal
-
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,436
Cost:
$5,000
$4,869 72,021 $2,381 566 $(-2,814) (-307) - - - - - - $4,869
72,021
kWh
$2,381
566
kW-months/year
$(-2,814)
(-307)
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,823
Cost:
$1,500
$2,378 35,183 $445 106 - - - - - - - - $2,378
35,183
kWh
$445
106
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,016
Cost:
$3,500
- - - - $2,016 221 - - - - - - -
-
kWh
-
-
kW-months/year
$2,016
221
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$207
Cost:
$100
$393 5,819 $74 17 - - - - $(-100) - $(-160) - $393
5,819
kWh
$74
17
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-100)
-
$
$(-160)
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$472
Cost:
$320
$231 3,420 $241 57 - - - - - - - - $231
3,420
kWh
$241
57
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$439
Cost:
$309
$370 5,472 $69 17 - - - - - - - - $370
5,472
kWh
$69
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$797
Cost:
$208
$376 5,558 $32 8 - - - - - - $389 - $376
5,558
kWh
$32
8
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$389
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$455
Cost:
$400
$455 6,732 - - - - - - - - - - $455
6,732
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,616
Cost:
$4,256
$1,362 20,148 $254 60 - - - - - - - - $1,362
20,148
kWh
$254
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$971
Cost:
$3,500
$(-30) (-443) $(-52) (-12) - - $1,053 57 - - - - $(-30)
(-443)
kWh
$(-52)
(-12)
kW-months/year
-
-
MMBtu
$1,053
57
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$17,611
Cost:
$25,593
$10,404 153,910 $3,444 819 $102 13 $3,532 192 $(-100) - $229 - $10,404
153,910
kWh
$3,444
819
kW-months/year
$102
13
MMBtu
$3,532
192
Tgal
$(-100)
-
$
$229
-
$
TOTAL IMPLEMENTED Savings:
$5,237
Cost:
$5,617
$3,487 51,589 $568 136 - - $1,053 57 $(-100) - $229 - $3,487
51,589
kWh
$568
136
kW-months/year
-
-
MMBtu
$1,053
57
Tgal
$(-100)
-
$
$229
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost