Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2014 |
| Principal Product | Fabricated metal parts |
| NAICS | 331221 - Rolled Steel Shape Manufacturing |
| SIC | 3499 - Fabricated Metal Products, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 240,000 |
| Annual Production | 500,000 Pieces |
| Production Hrs. Annual | 7,200 |
| Location (State) | SC |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $148,886 | 3,860,677 | kWh | $0.04 |
| Electricity Demand | $94,592 | 8,307 | kW-months/year | $11.39 |
| Electricity Fees | $192 | - | $ | - |
| Natural Gas | $157,614 | 19,505 | MMBtu | $8.08 |
| TOTAL ENERGY COSTS | $401,284 | |||
| RECOMMENDED SAVINGS* | $383,232 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $13,222 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Primary Product | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Primary Product | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST |
Savings: $156,000 Cost: $600,000 |
- | - | - | - | - | - | $216,000 | - | $(-60,000) | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$216,000 - $ |
$(-60,000) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES |
Savings: $78,330 Cost: $120,000 |
- | - | - | - | - | - | $10,000 | - | - | - | $68,330 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$10,000 - $ |
- - $ |
$68,330 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.1224 REPLACE BOILER |
Savings: $58,620 Cost: $90,000 |
- | - | - | - | $58,620 | 7,255 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$58,620 7,255 MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $30,419 Cost: $146,762 |
$22,550 | 584,186 | $11,086 | 973 | - | - | - | - | $(-3,217) | - | - | - |
$22,550 584,186 kWh |
$11,086 973 kW-months/year |
- - MMBtu |
- - $ |
$(-3,217) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED |
Savings: $8,560 Cost: $2,500 |
$8,560 | 221,200 | - | - | - | - | - | - | - | - | - | - |
$8,560 221,200 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $944 Cost: $3,012 |
$478 | 12,247 | $232 | 21 | - | - | - | - | $234 | - | - | - |
$478 12,247 kWh |
$232 21 kW-months/year |
- - MMBtu |
- - $ |
$234 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $176 Cost: $200 |
$176 | 4,554 | - | - | - | - | - | - | - | - | - | - |
$176 4,554 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION |
Savings: $11,195 Cost: $20,000 |
$7,505 | 194,440 | $3,690 | 324 | - | - | - | - | - | - | - | - |
$7,505 194,440 kWh |
$3,690 324 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $10,387 Cost: $20,000 |
$6,966 | 180,472 | $3,421 | 301 | - | - | - | - | - | - | - | - |
$6,966 180,472 kWh |
$3,421 301 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $14,411 Cost: $12,000 |
- | - | - | - | $14,411 | 1,783 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$14,411 1,783 MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $6,120 Cost: $1,000 |
$4,359 | 112,922 | $1,761 | 155 | - | - | - | - | - | - | - | - |
$4,359 112,922 kWh |
$1,761 155 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $3,179 Cost: $50 |
$2,681 | 70,560 | $1,338 | 118 | - | - | $(-600) | - | $(-240) | - | - | - |
$2,681 70,560 kWh |
$1,338 118 kW-months/year |
- - MMBtu |
$(-600) - $ |
$(-240) - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $2,803 Cost: $1,935 |
$1,879 | 48,686 | $924 | 82 | - | - | - | - | - | - | - | - |
$1,879 48,686 kWh |
$924 82 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $2,088 Cost: $4,256 |
$1,400 | 36,266 | $688 | 60 | - | - | - | - | - | - | - | - |
$1,400 36,266 kWh |
$688 60 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $383,232 Cost: $1,021,715 |
$56,554 | 1,465,533 | $23,140 | 2,034 | $73,031 | 9,038 | $225,400 | - | $(-63,223) | - | $68,330 | - | $56,554 1,465,533 kWh |
$23,140 2,034 kW-months/year |
$73,031 9,038 MMBtu |
$225,400 - $ |
$(-63,223) - $ |
$68,330 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $13,222 Cost: $6,197 |
$9,573 | 248,969 | $4,255 | 376 | - | - | $(-600) | - | $(-6) | - | - | - | $9,573 248,969 kWh |
$4,255 376 kW-months/year |
- - MMBtu |
$(-600) - $ |
$(-6) - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Primary Product | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Primary Product | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||