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IAC Assessment: NC0525
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IAC Assessment: NC0525
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IAC Center North Carolina State
Assessment Year 2014
Principal Product Concrete parts
NAICS 327390 - Other Concrete Product Manufacturing
SIC 3272 - Concrete Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 48
Plant Area (Sq.Ft.) 50,000
Annual Production 81,000,000 Pounds
Production Hrs. Annual 3,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $33,537 504,660 kWh $0.07
Electricity Demand $10,091 2,439 kW-months/year $4.14
Natural Gas $11,401 1,322 MMBtu $8.62
TOTAL ENERGY COSTS $55,029
RECOMMENDED SAVINGS* $17,355 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,283
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,354
Cost:
$28,643
$6,169 94,908 $1,572 380 - - - - $613 - $6,169
94,908
kWh
$1,572
380
kW-months/year
-
-
MMBtu
-
-
$
$613
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,218
Cost:
$5,000
$4,291 66,021 $927 224 - - - - - - $4,291
66,021
kWh
$927
224
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$804
Cost:
$1,000
- - - - $804 93 - - - - -
-
kWh
-
-
kW-months/year
$804
93
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$359
Cost:
$650
$286 4,404 $73 18 - - - - - - $286
4,404
kWh
$73
18
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$327
Cost:
$50
$404 6,210 $103 25 - - $(-100) - $(-80) - $404
6,210
kWh
$103
25
kW-months/year
-
-
MMBtu
$(-100)
-
$
$(-80)
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$114
Cost:
$60
$57 873 $57 14 - - - - - - $57
873
kWh
$57
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$602
Cost:
$160
$278 4,275 $24 6 - - - - $300 - $278
4,275
kWh
$24
6
kW-months/year
-
-
MMBtu
-
-
$
$300
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$211
Cost:
$40
$211 3,240 - - - - - - - - $211
3,240
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$134
Cost:
$200
$134 2,063 - - - - - - - - $134
2,063
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,232
Cost:
$4,256
$982 15,111 $250 60 - - - - - - $982
15,111
kWh
$250
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$17,355
Cost:
$40,059
$12,812 197,105 $3,006 727 $804 93 $(-100) - $833 - $12,812
197,105
kWh
$3,006
727
kW-months/year
$804
93
MMBtu
$(-100)
-
$
$833
-
$
TOTAL IMPLEMENTED Savings:
$9,283
Cost:
$28,853
$6,851 105,393 $1,699 411 - - $(-100) - $833 - $6,851
105,393
kWh
$1,699
411
kW-months/year
-
-
MMBtu
$(-100)
-
$
$833
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost