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IAC Assessment: NC0532
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IAC Assessment: NC0532
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IAC Center North Carolina State
Assessment Year 2015
Principal Product Plywood
NAICS 321212 - Softwood Veneer and Plywood Manufacturing
SIC 2436 - Softwood Veneer And Plywood
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 300,000
Annual Production 300,000 Thousand Feet
Production Hrs. Annual 8,400
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,283,657 35,024,400 kWh $0.04
Electricity Demand $595,682 58,582 kW-months/year $10.17
Natural Gas $31,692 4,921 MMBtu $6.44
Wood $344,172 1,209,647 MMBtu $0.28
TOTAL ENERGY COSTS $2,255,203
RECOMMENDED SAVINGS* $150,231 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,648
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Wood Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3411 REPLACE ELECTRIC MOTORS WITH BACK PRESSURE STEAM TURBINES AND USE EXHAUST STEAM FOR PROCESS HEAT Savings:
$48,749
Cost:
$105,000
$41,447 1,130,900 $16,048 1,578 $(-8,746) (-5,027) - - - - $41,447
1,130,900
kWh
$16,048
1,578
kW-months/year
$(-8,746)
(-5,027)
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,143
Cost:
$73,960
$23,087 629,933 $9,152 900 - - - - $(-3,096) - $23,087
629,933
kWh
$9,152
900
kW-months/year
-
-
MMBtu
-
-
$
$(-3,096)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$773
Cost:
$240
$235 6,412 $89 9 - - - - $449 - $235
6,412
kWh
$89
9
kW-months/year
-
-
MMBtu
-
-
$
$449
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$353
Cost:
$438
$233 6,350 $92 9 - - - - $28 - $233
6,350
kWh
$92
9
kW-months/year
-
-
MMBtu
-
-
$
$28
-
$
05: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$18,636
Cost:
$45,000
- - - - $18,636 10,711 - - - - -
-
kWh
-
-
kW-months/year
$18,636
10,711
MMBtu
-
-
$
-
-
$
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$17,917
Cost:
$8,000
- - - - $21,047 12,096 $(-250) - $(-2,880) - -
-
kWh
-
-
kW-months/year
$21,047
12,096
MMBtu
$(-250)
-
$
$(-2,880)
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,753
Cost:
$1,620
- - - - $1,753 1,008 - - - - -
-
kWh
-
-
kW-months/year
$1,753
1,008
MMBtu
-
-
$
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$990
Cost:
$450
- - - - $990 570 - - - - -
-
kWh
-
-
kW-months/year
$990
570
MMBtu
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$15,703
Cost:
$500
$11,245 306,815 $4,458 438 - - - - - - $11,245
306,815
kWh
$4,458
438
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,952
Cost:
$100
$4,320 117,871 $1,712 168 - - $(-600) - $(-480) - $4,320
117,871
kWh
$1,712
168
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-480)
-
$
11: 2.5123 REDUCE FLUID FLOW RATES Savings:
$8,338
Cost:
$5,000
$5,971 162,926 $2,367 233 - - - - - - $5,971
162,926
kWh
$2,367
233
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,924
Cost:
$1,935
$2,082 56,800 $842 86 - - - - - - $2,082
56,800
kWh
$842
86
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$150,231
Cost:
$242,243
$88,620 2,418,007 $34,760 3,421 $33,680 19,358 $(-850) - $(-5,979) - $88,620
2,418,007
kWh
$34,760
3,421
kW-months/year
$33,680
19,358
MMBtu
$(-850)
-
$
$(-5,979)
-
$
TOTAL IMPLEMENTED Savings:
$51,648
Cost:
$121,708
$23,555 642,695 $9,333 918 $21,379 12,289 - - $(-2,619) - $23,555
642,695
kWh
$9,333
918
kW-months/year
$21,379
12,289
MMBtu
-
-
$
$(-2,619)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Wood Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Wood Personnel Changes Ancillary Material Cost