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IAC Assessment: NC0536
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IAC Assessment: NC0536
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IAC Center North Carolina State
Assessment Year 2015
Principal Product Organic peroxides
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 16
Plant Area (Sq.Ft.) 50,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $178,277 2,875,436 kWh $0.06
Other Energy $285,156 43,661 MMBtu $6.53
TOTAL ENERGY COSTS $463,433
RECOMMENDED SAVINGS* $137,889 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Other Energy Personnel Changes Ancillary Material Cost Electricity Usage Other Energy Personnel Changes Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $
01: 2.2161 OPTIMIZE OPERATION OF MULTI-STAGE VACUUM STEAM JETS Savings:
$88,496
Cost:
$300,000
$(-47,270) (-762,412) $145,766 22,319 - - $(-10,000) - $(-47,270)
(-762,412)
kWh
$145,766
22,319
MMBtu
-
-
$
$(-10,000)
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,080
Cost:
$10,000
$15,080 248,220 - - - - - - $15,080
248,220
kWh
-
-
MMBtu
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$12,195
Cost:
$9,000
$4,720 76,127 - - - - $7,475 - $4,720
76,127
kWh
-
-
MMBtu
-
-
$
$7,475
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,004
Cost:
$100
$4,733 76,345 - - $(-600) - $3,871 - $4,733
76,345
kWh
-
-
MMBtu
$(-600)
-
$
$3,871
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,199
Cost:
$15,557
$5,222 84,219 - - - - $977 - $5,222
84,219
kWh
-
-
MMBtu
-
-
$
$977
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,475
Cost:
$347
$2,031 32,762 - - - - $1,444 - $2,031
32,762
kWh
-
-
MMBtu
-
-
$
$1,444
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,618
Cost:
$1,873
$2,889 46,603 - - - - $(-1,271) - $2,889
46,603
kWh
-
-
MMBtu
-
-
$
$(-1,271)
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$314
Cost:
$206
$289 4,669 - - - - $25 - $289
4,669
kWh
-
-
MMBtu
-
-
$
$25
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,508
Cost:
$351
- - $2,508 384 - - - - -
-
kWh
$2,508
384
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$137,889
Cost:
$337,434
$(-12,306) (-193,467) $148,274 22,703 $(-600) - $2,521 - $(-12,306)
(-193,467)
kWh
$148,274
22,703
MMBtu
$(-600)
-
$
$2,521
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Other Energy Personnel Changes Ancillary Material Cost Electricity Usage Other Energy Personnel Changes Ancillary Material Cost