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IAC Assessment: NC0544
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IAC Assessment: NC0544
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IAC Center North Carolina State
Assessment Year 2015
Principal Product Pneumatic controls
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 80,000
Annual Production 160,000 Pieces
Production Hrs. Annual 2,250
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $60,122 1,389,933 kWh $0.04
Electricity Demand $43,762 3,734 kW-months/year $11.72
Electricity Fees $386 - $ -
Natural Gas $7,561 888 MMBtu $8.51
TOTAL ENERGY COSTS $111,831
RECOMMENDED SAVINGS* $20,434 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,055
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,734
Cost:
$100
$2,108 49,012 $786 67 - - - - $(-100) - - - $(-60) - $2,108
49,012
kWh
$786
67
kW-months/year
-
-
$
-
-
MMBtu
$(-100)
-
$
-
-
$
$(-60)
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,848
Cost:
$2,250
$1,848 42,975 - - - - - - - - - - - - $1,848
42,975
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,316
Cost:
$2,500
$1,686 39,210 $630 54 - - - - - - - - - - $1,686
39,210
kWh
$630
54
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$4,598
Cost:
$10,000
$4,598 106,923 - - - - - - - - - - - - $4,598
106,923
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$579
Cost:
$2,000
- - - - - - $579 68 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$579
68
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,344
Cost:
$3,049
$1,497 34,817 $2,175 186 - - - - - - $672 - - - $1,497
34,817
kWh
$2,175
186
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$672
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,531
Cost:
$563
$574 13,351 $834 71 - - - - - - - - $123 - $574
13,351
kWh
$834
71
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
$123
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$806
Cost:
$1,588
$806 18,736 - - - - - - - - - - - - $806
18,736
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$1,678
Cost:
$200
$(-25,526) - $27,049 - $155 - - - - - - - - - $(-25,526)
-
kWh
$27,049
-
kW-months/year
$155
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,434
Cost:
$22,250
$(-12,409) 305,024 $31,474 378 $155 - $579 68 $(-100) - $672 - $63 - $(-12,409)
305,024
kWh
$31,474
378
kW-months/year
$155
-
$
$579
68
MMBtu
$(-100)
-
$
$672
-
$
$63
-
$
TOTAL IMPLEMENTED Savings:
$15,055
Cost:
$15,962
$10,625 247,078 $3,795 324 - - - - $(-100) - $672 - $63 - $10,625
247,078
kWh
$3,795
324
kW-months/year
-
-
$
-
-
MMBtu
$(-100)
-
$
$672
-
$
$63
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost