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IAC Assessment: NC0550
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IAC Assessment: NC0550
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IAC Center North Carolina State
Assessment Year 2015
Principal Product Truck bodies
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3713 - Truck And Bus Bodies
Sales $10,000,000-$50,000,000
# of Employees 156
Plant Area (Sq.Ft.) 250,000
Annual Production 450 Pieces
Production Hrs. Annual 2,250
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,763 1,295,540 kWh $0.11
Electricity Demand $41,486 5,456 kW-months/year $7.60
Natural Gas $57,335 7,277 MMBtu $7.88
TOTAL ENERGY COSTS $235,584
RECOMMENDED SAVINGS* $55,261 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,391
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,953
Cost:
$23,900
$9,315 124,209 $9,638 662 - - - - - - $9,315
124,209
kWh
$9,638
662
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$634
Cost:
$100
$449 5,992 $465 32 - - $(-100) - $(-180) - $449
5,992
kWh
$465
32
kW-months/year
-
-
MMBtu
$(-100)
-
$
$(-180)
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,820
Cost:
$100
$894 11,925 $926 64 - - - - - - $894
11,925
kWh
$926
64
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,519
Cost:
$2,100
- - - - $2,519 320 - - - - -
-
kWh
-
-
kW-months/year
$2,519
320
MMBtu
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,444
Cost:
$2,700
$703 12,657 $2,741 188 - - - - - - $703
12,657
kWh
$2,741
188
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,015
Cost:
$984
$1,404 12,562 $383 67 - - - - $228 - $1,404
12,562
kWh
$383
67
kW-months/year
-
-
MMBtu
-
-
$
$228
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,742
Cost:
$46,719
$13,943 120,825 $3,574 644 - - - - $225 - $13,943
120,825
kWh
$3,574
644
kW-months/year
-
-
MMBtu
-
-
$
$225
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$382
Cost:
$150
$382 5,100 - - - - - - - - $382
5,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$316
Cost:
$868
$316 2,542 - - - - - - - - $316
2,542
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,426
Cost:
$4,394
$1,426 9,198 - - - - - - - - $1,426
9,198
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,900
Cost:
$18,900
$3,900 47,544 - - - - - - - - $3,900
47,544
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$381
Cost:
$525
$381 2,460 - - - - - - - - $381
2,460
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,729
Cost:
$4,256
$850 11,333 $879 60 - - - - - - $850
11,333
kWh
$879
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$55,261
Cost:
$105,696
$33,963 366,347 $18,606 1,717 $2,519 320 $(-100) - $273 - $33,963
366,347
kWh
$18,606
1,717
kW-months/year
$2,519
320
MMBtu
$(-100)
-
$
$273
-
$
TOTAL IMPLEMENTED Savings:
$20,391
Cost:
$47,803
$15,796 139,379 $4,422 743 - - $(-100) - $273 - $15,796
139,379
kWh
$4,422
743
kW-months/year
-
-
MMBtu
$(-100)
-
$
$273
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost