Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2015 |
| Principal Product | Cigarettes |
| NAICS | 312230 - Tobacco Manufacturing |
| SIC | 2111 - Cigarettes |
| Sales | >$500,000,000 |
| # of Employees | 1,800 |
| Plant Area (Sq.Ft.) | 673,000 |
| Annual Production | 130,000,000,000 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | VA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $7,762,257 | 238,308,000 | kWh | $0.03 |
| Electricity Demand | $7,490,659 | 439,069 | kW-months/year | $17.06 |
| Natural Gas | $4,859,416 | 846,798 | MMBtu | $5.74 |
| TOTAL ENERGY COSTS | $20,112,332 | |||
| RECOMMENDED SAVINGS* | $2,668,947 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $289,518 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $1,792,252 Cost: $500,000 |
$463,773 | 14,053,730 | $358,787 | 21,301 | $969,692 | 165,195 | - | - | - | - | - | - |
$463,773 14,053,730 kWh |
$358,787 21,301 kW-months/year |
$969,692 165,195 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING |
Savings: $174,643 Cost: $100,000 |
$88,338 | 2,676,899 | $91,305 | 5,352 | - | - | - | - | $(-5,000) | - | - | - |
$88,338 2,676,899 kWh |
$91,305 5,352 kW-months/year |
- - MMBtu |
- - $ |
$(-5,000) - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD |
Savings: $49,347 Cost: $200,000 |
$24,262 | 735,200 | $25,085 | 1,470 | - | - | - | - | - | - | - | - |
$24,262 735,200 kWh |
$25,085 1,470 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD |
Savings: $13,541 Cost: $30,000 |
$6,658 | 201,750 | $6,883 | 404 | - | - | - | - | - | - | - | - |
$6,658 201,750 kWh |
$6,883 404 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $1,960 Cost: $6,000 |
$1,960 | 59,400 | - | - | - | - | - | - | - | - | - | - |
$1,960 59,400 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $99,030 Cost: $1,000 |
$55,509 | 1,682,081 | $57,321 | 3,360 | - | - | $(-12,000) | - | $(-1,800) | - | - | - |
$55,509 1,682,081 kWh |
$57,321 3,360 kW-months/year |
- - MMBtu |
$(-12,000) - $ |
$(-1,800) - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $71,338 Cost: $65,000 |
- | - | - | - | $71,338 | 12,342 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$71,338 12,342 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER |
Savings: $86,285 Cost: $45,000 |
- | - | - | - | $42,477 | 7,349 | - | - | - | - | $43,808 | - |
- - kWh |
- - kW-months/year |
$42,477 7,349 MMBtu |
- - $ |
- - $ |
$43,808 - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER |
Savings: $67,578 Cost: $150,000 |
$52,272 | 1,584,000 | $54,046 | 3,168 | $(-33,740) | (-5,837) | - | - | $(-5,000) | - | - | - |
$52,272 1,584,000 kWh |
$54,046 3,168 kW-months/year |
$(-33,740) (-5,837) MMBtu |
- - $ |
$(-5,000) - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $105,601 Cost: $192,000 |
- | - | - | - | $105,601 | 18,270 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$105,601 18,270 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $3,528 Cost: $150 |
$1,784 | 54,075 | $1,264 | 74 | - | - | - | - | $480 | - | - | - |
$1,784 54,075 kWh |
$1,264 74 kW-months/year |
- - MMBtu |
- - $ |
$480 - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED |
Savings: $165,594 Cost: $3,000 |
$138,747 | 4,204,440 | - | - | - | - | - | - | $26,847 | - | - | - |
$138,747 4,204,440 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
$26,847 - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,081 Cost: $320 |
$282 | 8,550 | $200 | 12 | - | - | - | - | $599 | - | - | - |
$282 8,550 kWh |
$200 12 kW-months/year |
- - MMBtu |
- - $ |
$599 - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $20,285 Cost: $42,560 |
$9,973 | 302,214 | $10,312 | 604 | - | - | - | - | - | - | - | - |
$9,973 302,214 kWh |
$10,312 604 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 15: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $16,884 Cost: $2,813 |
$8,301 | 251,543 | $8,583 | 503 | - | - | - | - | - | - | - | - |
$8,301 251,543 kWh |
$8,583 503 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $2,668,947 Cost: $1,337,843 |
$851,859 | 25,813,882 | $613,786 | 36,248 | $1,155,368 | 197,319 | $(-12,000) | - | $16,126 | - | $43,808 | - | $851,859 25,813,882 kWh |
$613,786 36,248 kW-months/year |
$1,155,368 197,319 MMBtu |
$(-12,000) - $ |
$16,126 - $ |
$43,808 - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $289,518 Cost: $47,030 |
$206,295 | 6,251,360 | $69,097 | 4,050 | - | - | $(-12,000) | - | $26,126 | - | - | - | $206,295 6,251,360 kWh |
$69,097 4,050 kW-months/year |
- - MMBtu |
$(-12,000) - $ |
$26,126 - $ |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||