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IAC Assessment: NC0558
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IAC Assessment: NC0558
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IAC Center North Carolina State
Assessment Year 2015
Principal Product Molded rubber
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 35
Plant Area (Sq.Ft.) 26,250
Annual Production 500,000 Pounds
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $244,258 5,846,400 kWh $0.04
Electricity Demand $237,812 12,208 kW-months/year $19.48
Natural Gas $60,969 7,065 MMBtu $8.63
TOTAL ENERGY COSTS $543,039
RECOMMENDED SAVINGS* $123,577 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,030
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$28,923
Cost:
$17,820
$14,968 358,080 $13,955 715 - - - - - - $14,968
358,080
kWh
$13,955
715
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,925
Cost:
$300
$3,471 83,030 $3,234 166 - - $(-300) - $(-480) - $3,471
83,030
kWh
$3,234
166
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-480)
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$16,078
Cost:
$5,000
- - - - $16,078 1,863 - - - - -
-
kWh
-
-
kW-months/year
$16,078
1,863
MMBtu
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,981
Cost:
$1,000
$1,025 24,540 $956 49 - - - - - - $1,025
24,540
kWh
$956
49
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,947
Cost:
$6,425
$3,947 94,415 - - - - - - - - $3,947
94,415
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$44
Cost:
$120
$44 1,056 - - - - - - - - $44
1,056
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$63,599
Cost:
$250,000
$45,079 1,078,423 $60,833 3,123 $(-42,313) (-4,903) - - - - $45,079
1,078,423
kWh
$60,833
3,123
kW-months/year
$(-42,313)
(-4,903)
MMBtu
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,031
Cost:
$227
$1,051 25,154 $980 50 - - - - - - $1,051
25,154
kWh
$980
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$296
Cost:
$80
$89 2,135 $57 3 - - - - $150 - $89
2,135
kWh
$57
3
kW-months/year
-
-
MMBtu
-
-
$
$150
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$288
Cost:
$372
$138 3,294 $128 7 - - - - $22 - $138
3,294
kWh
$128
7
kW-months/year
-
-
MMBtu
-
-
$
$22
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$145
Cost:
$716
$57 1,361 $88 5 - - - - - - $57
1,361
kWh
$88
5
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$320
Cost:
$1,595
$274 6,552 - - - - - - $46 - $274
6,552
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$46
-
$
TOTAL RECOMMENDED Savings:
$123,577
Cost:
$283,655
$70,143 1,678,040 $80,231 4,118 $(-26,235) (-3,040) $(-300) - $(-262) - $70,143
1,678,040
kWh
$80,231
4,118
kW-months/year
$(-26,235)
(-3,040)
MMBtu
$(-300)
-
$
$(-262)
-
$
TOTAL IMPLEMENTED Savings:
$29,030
Cost:
$14,715
$9,027 215,941 $4,487 231 $16,078 1,863 $(-300) - $(-262) - $9,027
215,941
kWh
$4,487
231
kW-months/year
$16,078
1,863
MMBtu
$(-300)
-
$
$(-262)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost