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IAC Assessment: NC0563
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IAC Assessment: NC0563
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IAC Center North Carolina State
Assessment Year 2016
Principal Product Perlite
NAICS 327992 - Ground or Treated Mineral and Earth Manufacturing
SIC 3295 - Minerals, Ground Or Treated
Sales $5,000,000-$10,000,000
# of Employees 9
Plant Area (Sq.Ft.) 8,275
Annual Production 18,000,000 Pounds
Production Hrs. Annual 4,500
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,577 696,900 kWh $0.07
Electricity Demand $10,781 2,241 kW-months/year $4.81
Natural Gas $152,537 34,986 MMBtu $4.36
Fuel Oil #2 $305 21 MMBtu $14.52
TOTAL ENERGY COSTS $213,200
RECOMMENDED SAVINGS* $13,566 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,602
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,357
Cost:
$3,050
- - - - $3,357 770 - - - - - - -
-
kWh
-
-
kW-months/year
$3,357
770
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$2,026
Cost:
$500
$9,496 - $(-7,470) - - - - - - - - - $9,496
-
kWh
$(-7,470)
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,304
Cost:
$7,184
$2,726 39,513 $578 105 - - - - - - - - $2,726
39,513
kWh
$578
105
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,577
Cost:
$230
$1,302 18,866 $275 50 - - - - - - - - $1,302
18,866
kWh
$275
50
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$680
Cost:
$100
$561 8,131 $119 22 - - - - - - - - $561
8,131
kWh
$119
22
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$298
Cost:
$200
$535 7,755 $113 21 - - - - $(-150) - $(-200) - $535
7,755
kWh
$113
21
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-150)
-
$
$(-200)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$912
Cost:
$2,450
$804 11,651 - - - - - - - - $108 - $804
11,651
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$108
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$998
Cost:
$3,987
$708 10,260 $213 39 - - - - - - $77 - $708
10,260
kWh
$213
39
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$77
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$212
Cost:
$150
- - - - $(-93) (-21) $305 21 - - - - -
-
kWh
-
-
kW-months/year
$(-93)
(-21)
MMBtu
$305
21
MMBtu
-
-
$
-
-
$
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$202
Cost:
$250
$202 2,925 - - - - - - - - - - $202
2,925
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$13,566
Cost:
$18,101
$16,334 99,101 $(-6,172) 237 $3,264 749 $305 21 $(-150) - $(-15) - $16,334
99,101
kWh
$(-6,172)
237
kW-months/year
$3,264
749
MMBtu
$305
21
MMBtu
$(-150)
-
$
$(-15)
-
$
TOTAL IMPLEMENTED Savings:
$3,602
Cost:
$7,384
$3,261 47,268 $691 126 - - - - $(-150) - $(-200) - $3,261
47,268
kWh
$691
126
kW-months/year
-
-
MMBtu
-
-
MMBtu
$(-150)
-
$
$(-200)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Ancillary Material Cost