IAC logo
IAC Assessment: NC0565
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0565
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 2016
Principal Product Conveyor belts
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $10,000,000-$50,000,000
# of Employees 39
Plant Area (Sq.Ft.) 117,500
Annual Production 800,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $166,255 2,999,054 kWh $0.06
Electricity Demand $99,309 11,944 kW-months/year $8.31
Natural Gas $122,390 16,248 MMBtu $7.53
TOTAL ENERGY COSTS $387,954
RECOMMENDED SAVINGS* $74,209 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,449
Cost:
$20,000
- - - - $8,449 1,122 - - - - -
-
kWh
-
-
kW-months/year
$8,449
1,122
MMBtu
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$512
Cost:
$450
$42 750 $266 30 $204 27 - - - - $42
750
kWh
$266
30
kW-months/year
$204
27
MMBtu
-
-
$
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$17,784
Cost:
$500
$17,784 - - - - - - - - - $17,784
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$9,933
Cost:
$34,000
$7,554 134,417 $2,379 269 - - - - - - $7,554
134,417
kWh
$2,379
269
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,805
Cost:
$10,500
$205 3,645 $3,600 407 - - - - - - $205
3,645
kWh
$3,600
407
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,968
Cost:
$5,000
- - - - $3,968 527 - - - - -
-
kWh
-
-
kW-months/year
$3,968
527
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,126
Cost:
$200
$1,388 24,703 $438 49 - - $(-300) - $(-400) - $1,388
24,703
kWh
$438
49
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-400)
-
$
08: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$4,233
Cost:
$20,700
$4,233 75,317 - - - - - - - - $4,233
75,317
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$764
Cost:
$431
- - - - $764 101 - - - - -
-
kWh
-
-
kW-months/year
$764
101
MMBtu
-
-
$
-
-
$
10: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$288
Cost:
$70
$136 2,420 $129 15 - - - - $23 - $136
2,420
kWh
$129
15
kW-months/year
-
-
MMBtu
-
-
$
$23
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,001
Cost:
$26,800
$6,733 119,796 $2,120 240 - - - - $1,148 - $6,733
119,796
kWh
$2,120
240
kW-months/year
-
-
MMBtu
-
-
$
$1,148
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,394
Cost:
$521
$1,394 24,792 - - - - - - - - $1,394
24,792
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,483
Cost:
$19,695
$2,499 44,460 $787 89 - - - - $1,197 - $2,499
44,460
kWh
$787
89
kW-months/year
-
-
MMBtu
-
-
$
$1,197
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,028
Cost:
$6,967
$1,155 20,544 $533 60 - - - - $340 - $1,155
20,544
kWh
$533
60
kW-months/year
-
-
MMBtu
-
-
$
$340
-
$
15: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$547
Cost:
$1,540
$452 8,042 - - - - - - $95 - $452
8,042
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$95
-
$
16: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$710
Cost:
$192
$288 5,130 $63 7 - - - - $359 - $288
5,130
kWh
$63
7
kW-months/year
-
-
MMBtu
-
-
$
$359
-
$
17: 2.7134 USE PHOTOCELL CONTROLS Savings:
$93
Cost:
$200
$93 1,650 - - - - - - - - $93
1,650
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
18: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,232
Cost:
$4,256
$1,698 30,214 $534 60 - - - - - - $1,698
30,214
kWh
$534
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
19: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,859
Cost:
$230
$1,414 25,154 $445 50 - - - - - - $1,414
25,154
kWh
$445
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$74,209
Cost:
$152,252
$47,068 521,034 $11,294 1,276 $13,385 1,777 $(-300) - $2,762 - $47,068
521,034
kWh
$11,294
1,276
kW-months/year
$13,385
1,777
MMBtu
$(-300)
-
$
$2,762
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost