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IAC Assessment: NC0566
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IAC Assessment: NC0566
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IAC Center North Carolina State
Assessment Year 2016
Principal Product Press belts
NAICS 313210 - Broadwoven Fabric Mills
SIC 2221 - Broadwoven Fabric Mills, Manmade
Sales $50,000,000-$100,000,000
# of Employees 225
Plant Area (Sq.Ft.) 305,000
Annual Production 1,500,000 Pounds
Production Hrs. Annual 8,736
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,571,631 19,039,200 kWh $0.08
Electricity Demand $468,614 34,437 kW-months/year $13.61
Natural Gas $328,536 54,970 MMBtu $5.98
TOTAL ENERGY COSTS $2,368,781
RECOMMENDED SAVINGS* $474,363 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $308,171
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$231,779
Cost:
$419,073
$170,693 2,069,009 $41,731 3,066 - - - - $19,355 - $170,693
2,069,009
kWh
$41,731
3,066
kW-months/year
-
-
MMBtu
-
-
$
$19,355
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$54,183
Cost:
$44,349
$42,724 517,870 $9,682 711 - - - - $1,777 - $42,724
517,870
kWh
$9,682
711
kW-months/year
-
-
MMBtu
-
-
$
$1,777
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,757
Cost:
$5,000
$1,778 21,550 $402 30 - - - - $1,577 - $1,778
21,550
kWh
$402
30
kW-months/year
-
-
MMBtu
-
-
$
$1,577
-
$
04: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$52,211
Cost:
$10,000
$13,189 159,871 $3,935 289 $35,087 5,705 - - - - $13,189
159,871
kWh
$3,935
289
kW-months/year
$35,087
5,705
MMBtu
-
-
$
-
-
$
05: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$107,179
Cost:
$300,000
$136,937 1,659,840 $31,031 2,280 $(-59,289) (-9,640) - - $(-1,500) - $136,937
1,659,840
kWh
$31,031
2,280
kW-months/year
$(-59,289)
(-9,640)
MMBtu
-
-
$
$(-1,500)
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,988
Cost:
$100
$2,436 29,531 $552 40 - - - - - - $2,436
29,531
kWh
$552
40
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$788
Cost:
$200
$1,279 15,498 $289 21 - - $(-300) - $(-480) - $1,279
15,498
kWh
$289
21
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-480)
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,802
Cost:
$12,000
- - - - $6,802 1,106 - - - - -
-
kWh
-
-
kW-months/year
$6,802
1,106
MMBtu
-
-
$
-
-
$
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,230
Cost:
$1,000
- - - - $2,230 363 - - - - -
-
kWh
-
-
kW-months/year
$2,230
363
MMBtu
-
-
$
-
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,287
Cost:
$2,000
- - - - $4,287 697 - - - - -
-
kWh
-
-
kW-months/year
$4,287
697
MMBtu
-
-
$
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,453
Cost:
$4,256
$3,630 44,002 $823 60 - - - - - - $3,630
44,002
kWh
$823
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,706
Cost:
$230
$3,022 36,625 $684 50 - - - - - - $3,022
36,625
kWh
$684
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$474,363
Cost:
$798,208
$375,688 4,553,796 $89,129 6,547 $(-10,883) (-1,769) $(-300) - $20,729 - $375,688
4,553,796
kWh
$89,129
6,547
kW-months/year
$(-10,883)
(-1,769)
MMBtu
$(-300)
-
$
$20,729
-
$
TOTAL IMPLEMENTED Savings:
$308,171
Cost:
$476,208
$225,562 2,734,085 $54,163 3,978 $6,517 1,060 $(-300) - $22,229 - $225,562
2,734,085
kWh
$54,163
3,978
kW-months/year
$6,517
1,060
MMBtu
$(-300)
-
$
$22,229
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost