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IAC Assessment: NC0568
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IAC Assessment: NC0568
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IAC Center North Carolina State
Assessment Year 2016
Principal Product Transmissions
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 1,200
Plant Area (Sq.Ft.) 1,400,000
Annual Production 800,000 Units
Production Hrs. Annual 6,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,891,610 49,051,800 kWh $0.04
Electricity Demand $826,236 90,384 kW-months/year $9.14
Electricity Fees $(-271,259) - $ -
Natural Gas $215,465 63,245 MMBtu $3.41
TOTAL ENERGY COSTS $2,662,052
RECOMMENDED SAVINGS* $578,975 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $188,251
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$306,868
Cost:
$500
$306,868 - - - - - - - - - $306,868
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$179,170
Cost:
$887,700
$102,173 2,646,960 $43,674 5,294 - - - - $33,323 - $102,173
2,646,960
kWh
$43,674
5,294
kW-months/year
-
-
MMBtu
-
-
$
$33,323
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,495
Cost:
$22,028
$3,476 90,053 - - - - - - $1,019 - $3,476
90,053
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,019
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,121
Cost:
$3,123
$2,121 54,945 - - - - - - - - $2,121
54,945
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,081
Cost:
$200
$6,911 179,040 $2,950 358 - - $(-300) - $(-480) - $6,911
179,040
kWh
$2,950
358
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-480)
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,342
Cost:
$100
$5,844 151,408 $2,498 303 - - - - - - $5,844
151,408
kWh
$2,498
303
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$10,217
Cost:
$33,300
$5,896 152,755 $4,321 524 - - - - - - $5,896
152,755
kWh
$4,321
524
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$8,890
Cost:
$25,230
$6,828 176,880 $2,062 250 - - - - - - $6,828
176,880
kWh
$2,062
250
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$24,551
Cost:
$78,500
$17,211 445,980 $7,340 889 - - - - - - $17,211
445,980
kWh
$7,340
889
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$25,240
Cost:
$100,000
$(-8,098) (-209,790) $(-3,465) (-420) $36,803 10,792 - - - - $(-8,098)
(-209,790)
kWh
$(-3,465)
(-420)
kW-months/year
$36,803
10,792
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$578,975
Cost:
$1,150,681
$449,230 3,688,231 $59,380 7,198 $36,803 10,792 $(-300) - $33,862 - $449,230
3,688,231
kWh
$59,380
7,198
kW-months/year
$36,803
10,792
MMBtu
$(-300)
-
$
$33,862
-
$
TOTAL IMPLEMENTED Savings:
$188,251
Cost:
$887,900
$109,084 2,826,000 $46,624 5,652 - - $(-300) - $32,843 - $109,084
2,826,000
kWh
$46,624
5,652
kW-months/year
-
-
MMBtu
$(-300)
-
$
$32,843
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost